Monte Carlo Fan Company Melody 3MER56 D Series Gebrauchsanweisung

Owner’s Guide and Installation Manual

Total fan weight with light

DATE OF PURCHASE:

MODEL NUMBER:

RETAILER NAME:

RETAILER ADDRESS:

Attach sales receipt to this card and retain as yourproof of purchase

To register your fixture, please visit our website www.montecarlofans.com

3MER56XXD Series Fan

UL Model NO. : 3MER56XXX

8.3 kgs

18.3 lbs

Cautions and Warnings

Installation work and electrical wiring must be done by qualiﬁed person(s) in accordance with applicable codes and standards (ANSI/NFPA

70-1999), including ﬁre-rated construction.

Use this unit only in the manner intended by the manufacturer. If you have any questions contact the manufacturer.

After making the wire connections, the wires should be spread apart with the grounded conductor and the equipment-grounding conductor

on one side of the outlet box and ungrounded conductor on the other side of the outlet box. The splices, after being made, should be

turned upward and pushed carefully up into the outlet box.

WARNING: Before you begin installing the fan, servicing or cleaning unit, Switch power off at Service panel and lock service disconnecting

means to prevent power from being switched on accidentally. When the service disconnecting means cannot be locked, securely fasten a

prominent warning device, such as a tag, to the service panel.

Be cautious! Read all instructions and safety information before installing your new fan. Review the accompanying assembly diagrams.

When cutting or drilling into wall or ceiling, do not damage electrical wiring and other hidden utilities.

Make sure the installation site you choose allows the fan blades to rotate without any obstructions. Allow a minimum clearance of 7 feet

from the ﬂoor to the trailing edge of the blade.

WARNING: To Reduce The Risk Of Fire, Electric Shock, or Personal Injury, Mount To Outlet Box Marked “Acceptable for Fan Support of

15.9 kg (35 lbs) or less” And Use Mounting Screws Provided With The Outlet Box.

WARNING: To reduce the risk of personal injury, do not bend blade holders during installation to motor, balancing or during cleaning. Do

not insert foreign object between rotating blades.

CAUTION: For Compliance with Local Codes and Regulations, If Installing The Secondary Support Safety Cable in the U.S., Do Not Remove

Knockouts In The Outlet Box. Mount the secondary support safety cable through the reserved nail/screw hole on the outlet box to the

building structure (or the ceiling joist).

Attach the mounting bracket using only the hardware supplied with the outlet box.

WARNING: To Reduce The Risk Of Electric Shock, This Fan Must Be Installed With a general use, isolating Wall Control/Switch.

WARNING: To reduce the risk of ﬁre or electric shock, this fan should only be used with fan speed control part no. BFR-G3D40110G1

manufactured by Chungear Industrial Co. Ltd.

WARNING: To reduce the risk of ﬁre or electric shock, do not use this fan with any other solid state fan speed control device, or variable

speed control.

If this unit is to be installed over a tub or shower, it must be marked as appropriate for the application.

Never place a switch where it can be reached from a tub or shower.

The combustion airﬂow needed for safe operation of fuel-burning equipment may be affected by this unit’s operation. Follow the heating

equipment manufacturer’s guideline safety standards such as those published by the National Fire Protection Association (NFPA), and the

American Society for Heating, Refrigeration and Air Conditioning Engineers (ASHRAE) and the local code authorities.

CAUTION: To Reduce the Risk of Electric Shock, Disconnect the electrical supply circuit to the fan before installing the light kit.

CAUTION: The light source is designed for this speciﬁc application and can overheat if serviced by untrained personnel. If any servicing is

required, the product should be returned to an authorized service facility for examination or repair.

All set screws must be checked, and re-tightened where necessary, before installation.

Note: Suitable for use in damp locations.

Tools Required for Assembly (not included): Electrical Tape, Phillips Screwdriver, Pliers, Safety Glasses, Stepladder and Wire Strippers

WARNING: TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK, OR INJURY TO PERSONS, OBSERVE THE FOLLOWING

READ AND SAVE THESE INSTRUCTIONS

Customer Service

800-969-3347

Customer Service Center

7400 Linder Ave.

Skokie, IL 60077

www.montecarlofans.com

1 2 3

4 5 6

OFF

Before you begin installing the fan, Switch

power off at Service panel and lock

service disconnecting means to prevent

power from being switched on

accidentally. When the service

disconnecting means cannot be locked,

securely fasten a warning device, such

as a tag, to the service panel.

Use AC 120V/60HZ power supply

only.

Before installing this fan makes sure the

outlet box is properly installed to the

house structure. Ensure the outlet box is

securely fastened by at least two points

to a structural ceiling member (a loose

box will cause the fan to wobble).

To reduce the risk of ﬁre, electric shock,

or personal injury, mount to outlet box or

supporting system acceptable for fan

support.

(Mounting must support at least 35 lbs.)

Partially loosen 2 of the set screws on

mounting bracket corresponding to the slotted

holes on the canopy upper ring. Remove the

other 2 set screws. Save screws.

Use metal outlet box suitable for fan

support and use only the screws provided

with the outlet box (must support 35

lbs). Remove the two outlet box screws

provided with the box, aligning the holes

of the mounting bracket with the holes of

the outlet box. Reinstall the 2 outlet box

screws securely.

For Canadian installation and for USA fan

and light kit combinations over 35 lbs, in

both ﬂush and downrod modes the safety

cable must be installed into the house

structure beams using 3” lag screws,

washers and lock washers provided.

Note: If Installing The Secondary Support

Safety Cable in the U.S., Do Not Remove

Knockouts In The Outlet Box.

Place motor assembly on bottom

Styrofoam for blades installation. Place it

at a suitable place to avoid the lead wires

from damage.

Aligning the hole on blade and the screw

hole on motor as shown in illustration,

and then partially install the set screw

with washer. Screw and washer provided.

Repeat this process for remaining blades.

Flip the fan assembly over and partially

install blade set screws with washers of

all the 3 blades

Tighten all set screws (top and bottom

totally 9 set screws) securely after all

the blades are installed to motor.

Partially loosen downrod set screws from

yoke at top of motor assembly.

Remove preassembled cross pin and

keeper pin from downrod. Keep the

parts.

Ceiling

2˝x 4˝

Ceiling

Joists

Outlet

Box

Safety cable Junction

Box

Mounting

Bracket

Lag screw

Safety cable

Washer

Lock washer

Screw/ Washers

/Spring Washers

Ceiling joist

Outlet Box

Mounting

Bracket

SAFETY CABLE INSTALLATION

Cross

Keeper

Downrod

Yoke

Bottom Styrofoam

Blade

Setscrew

Washer

Yoke

Bottom Styrofoam

Lead wires

7 8 9

10 11 12

Place downrod over canopy, canopy ring

and yoke cover.

Thread lead wires and safety cable from

motor assembly through downrod.

For easy installation of cross ping on next

step.

After slip downrod into motor yoke, carefully

insert a phillips screwdriver through yoke

and downrod (don’t damage the lead wires)

as a guide and then push the cross pin and

pull the screwdriver in the meantime as

shown in illustration.

Slip downrod into motor yoke, aligning

holes and install cross pin and keeper pin.

Insert cross pin through yoke and downrod

until point appears on the other side, and

insert keeper pin on cross pin.

Pull the downrod up tight against the

cross pin, and then evenly tighten the

downrod set screws on motor housing

yoke.

Place yoke cover on top housing of fan.

Warning: Cross pin and keeper pin must

be installed securely, failure to install them

will result in serious injury.

Install ball end of downrod into mounting

bracket opening. Align (engage) slot on

ball with tab on mounting bracket.

Warning: Failure to align slot on ball with

tab may result in serious injury.

Important: If using the angle mount,

make sure open end of mounting bracket

is installed facing the higher point of the

ceiling and make sure the ceiling angle is

not steeper than 15º.

Connect the safety cable from fan to the

Ceiling support cable.

Slide cable clamp onto the safety cable

from fan. Place the end of cable through

the loop of ceiling support cable and then

feed end of cable into clamp hole and

ﬁrmly tighten set screw. Cut off excess

safety cable.

Make sure that when the safety cable is

fully extended the lead wires are longer

than the cable and no stress is placed on

the lead wires.

Attach Safety

Cable to Ceiling

Support Cable

Tab

Safety cable from fan

Cable clamp

Set screw

Cross pin

Screwdriver

Cross pin

Keeper

Canopy

Canopy ring

Yoke cover

Downrod

Hanger ball

Mounting bracket

Setscrew

Tab

Slot

14 15 16

Make wiring connections using wire connectors provided as indicated above.

Red from fan to Red from remote marked Motor U.

Purple from fan to Purple from remote marked Motor V.

Brown from fan to Brown from remote marked Motor W.

White from fan (Light) to White from remote marked For Light.

Blue from fan (Light) to Blue from remote marked For Light.

White (Neutral) from house to White from remote marked AC IN N.

Black (Live) from house to Black from remote marked AC IN L.

Connect all green grounded wires to Grounded wire from House.

Make sure that no ﬁlaments are outside of the wire connectors.

Insert the remote receiver into mounting bracket.

After making the wire connections, the wires should be spread apart with the grounded conductor and the equipment-grounding conductor on one

side of the outlet box and ungrounded conductor on the other side of the outlet box. The splices after being made should be turned upward and

pushed carefully up into the outlet box.

Raise canopy to mounting bracket, aligning

loosened screws in mounting bracket with

slotted holes in canopy. Twist canopy

clockwise to lock. Reinstall screws (with

washers) that were previously removed in step

3 and then tighten all screw securely

Install canopy ring onto canopy by aligning the

grooves in canopy ring with the humps on

canopy and snap it onto canopy.

Connect the light lead wires from fan to

LED light kit with a quick connector as

shown in the illustration.

Note: Be sure quick connector clasped

together completely.

Place light lead wires in the hub and

attach LED light kit onto the hub by

locating ridges in the hub with grooves in

the LED light kit and twist clockwise until

tight (Refer to installation step 17).

Caution: Make sure the lead wires are

placed in the hub and keep them from

damage.

Green From Hanger Ball

Green From Mounting Bracket

Receiver

White- AC IN N

Black- AC IN L

Green or Bare Ground

Wall Switch

120V Supply

(Power Supply)

Motor U- Red

Motor V- Purple

Motor W- Brown

To Motor U- Red

To Motor V- Purple

To Motor W- Brown

Black (Live)

White (Neutral)

Light - White

Light - Blue

To Light - White

To Light - Blue

LED light kit

Ridge

Hub

●

Hump

Groove

Canopy ring

Wires placed in

the hub

LED light kit

Make sure the slot in the spring clip slips

into the alignment post.

In case you need to remove the LED light

kit from the hub, use a small ﬂat-head

screwdriver or an available object to pry

the spring clip upward allowing the light

kit turned counterclockwise and

disassembled from the hub.

Spring clip

Alignment post

Spring clip

SET

Trim plate

Wall mount cradle

Transmitter

Remove the battery cover from the remote control transmitter and

install battery. Replace the cover.

Note: Use 2 1.5V/AAA battery to replace battery. (Fig. 1)

Note: If not using for long periods of time, remove battery to

prevent damage to remote transmitter, and store the remote

transmitter away from excess heat or humidity.

Install Transmitter wall mount cradle with 2 screws provided.

Move the trim plate out from wall mount cradle and install the wall

mount cradle with 2 screws provided. Replace the trim plate. (Fig.

REMOTE CONTROL SETTING and OPERATION

Fig.1 Fig.2

THIS DEVICE COMPLIES WITH PART 15 OF THE FCC RULES

OPERATION IS SUBJECT TO THE FOLLOWING TWO CONDITIONS.

(1)THIS DEVICE MAY NOT CAUSE HARMFUL INTERFERENCE AND

(2) THIS DEVICE MUST ACCEPT ANY INTERFERENCE RECEIVED,

INCLUDING INTERFERENCE THAT MAY CAUSE UNDESIRED

OPERATION.

Remote Transmitter

Battery

SET

Dip(Code) Switches

Set code switch

Remote Transmitter

REMOTE CONTROL SETTING and OPERATION

Universal Mode and Learning Mode

There are “Universal Mode” and “Learning Mode” with the remote controller.

If choosing “Universal Mode”, simply place both dip (code) switch at UPPER

position. Your fan with the remote controller is ready to use. (Fig. 3)

Note: If using universal mode, your fan can be controlled with other remote

transmitters with the same setting.

To control the fan with speciﬁc remote transmitter, choose “Learning Mode” by

placing the dip (code) switch at LOWER position and then make learn function

setting as below.

Make “Learn function setting” at the position within 5 meter distance from the

fan. Restore power source to your fan, press and hold the “SET” button for about

4 seconds until buzzer inside receiver sounds. Your remote controller is ready to

operate the fan. You must press the “SET” button within 1 minute of restoring

power to the fan. (Fig.3)

Note: If the power is on already, you must turn the power off for at least 5

seconds, then turn the power back, and wait for 5 seconds at least for remote

control learn function setting. If the fan is running after turn power back, still wait

for at least 5 seconds and then press and hold the “SET” button for about 4

seconds until buzzer inside receiver sounds. Your remote controller is ready to

operate the fan.

Note: If you want to control a fan with 2 transmitters, turn the power off for

at least 5 seconds and then turn the power back and wait for at least 6

seconds for learn function setting. Setting for both transmitters must be

done within 1 minute of restoring power to the fan. A fan can be controlled

by 2 transmitters maximum when choose Learning Mode.

Battery cover

Fig.3

Upper position

Lower position

Tips for end users

1. If your fan is operated automatically after installation and power on, it is because your fan is still memorize the previous

setting at factory. Use universal mode or make learn function setting and your fan will be ready for use.

2. If fan or light isn’t working, reset power (turn the power off for at least 5 seconds, then turn the power back, and wait for 5

seconds at least) and redo the learn function setting. You must press the “SET” button within 1 minute of restoring power to the

fan.

3. It is not available to separately operate the remote setting for more than one fan in the same room (in the area where remote

signal can reach to) if they share the same power supply. Separate power supplies (like as using individual wall switches for each

fan and turn power off for the fan while you are making learn function for other fan) is required if you want to separately control

more than one fan in same room.

4. You may erase the code setting of the transmitters by turning the power off for at least 5 seconds, then turn power back and

wait for at least 5 seconds then push and hold the “OFF” button of the transmitter which you are using for at least 10 seconds.

You must press the ‘OFF” button within 60 seconds of restoring power to the fan.

5. When fan is turned on or operated forward/reverse function, it shutters & goes back & forth until it turns. It is a normal

performance of this fan and it will take for few seconds to run this operation.

The receiver provides the following protective functions

Lock protection- The DC motor has a build-in safety feature against

blade or motor obstruction during operation. If something obstructs

the fan blades or motor, the motor will keep trying to run for 3

times and then stop operation after about 30 seconds of

interruption. Please remove obstacles and reset. To reset it by turn

the fan off by remote transmitter and then turn the fan on.

Over load protection (current limit)- The device will limits the

maximum current output from the receiver/drive when the fan load

was increased abnormally.

Press the button to get desired fan speed, Low to High.

Press the button to get desired fan speed, High to Low.

Press the OFF button to turn fan off.

Press this forward/reverse button to get desired airﬂow

direction. Fan must be running to reverse. It will take about 25

seconds for fan to slow down and change rotation direction.

Press this button quickly to turn light on or off. To dim light, hold

down the button, the light will cycle from bright to dim to bright

until button is released.

Note: Fan speed and Light will maintain last setting if turned off

by a wall switch.

The buttons on the remote control transmitter control the fan speed and light

as follows. (Fig. 4)

DownSpeed

Turn Fan Off

LED Indicator

Fan/R

UP Speed

Light ON/OFF

&Dimmer

Remote Transmitter

Fig.4

Trouble Shooting

or wiring. In some cases, these installation errors may be mistaken for defects. If you experience any faults,

installation, please call our Customer Service Center at the

number printed on your parts list insert sheet.

Warning: Before servicing or cleaning unit, Switch power off at Service panel and lock service disconnecting

means to prevent power from being switched on accidentally. When the service disconnecting means cannot be

locked, securely fasten a prominent warning device, such as a tag, to the service panel.

1.Check main and branch circuit fuses or circuit breakers.

2.Check line wire connections to fan and switch wire connections in switch housing.

CAUTION: Make sure main power is turned off.

either way. Fan will not operate when switch is in the middle.

4.If this fan uses remote controller, make sure dip switches are setting properly and make

sure battery is effective.

1.Check to make sure all screws in motor housing are snug (not over tightened).

2.Check to make sure the screws which attach the fan blade holder to the motor are tight.

3.Check to make sure wire nut connectors in switch housing are not rattling against each

other or against the interior wall of the switch housing.

CAUTION: Make sure main power is turned off before entering switch housing.

4.Check to be sure light bulb is tight in socket and not touching the glass shade.

5.Some fan motors are sensitive to signals from Solid State variable speed controls.

6.Allow "break-in" periodof 24 hours. Mostnoises associated with a new fan will disappear

after this period.

1.If this is a downrod mount fan, make sure the ridge on mounting bracket engages the

notch in the downrod ball.

2.Make sure that canopy, mounting bracket or mounting plate are tightened securely to

4.Check that all blade holders are tightened securely to motor.

5.Most fan wobble problems are caused when blade levels are unequal. Check this level by

selecting a point on the ceiling above the tip of one of the blades. Measure this distance

from blade tip to ceiling. Keeping measure within 1/8", rotate the fan until the next blade

is positioned for measurement. Repeat for each blade. If all blade levels are not equal,

you can adjust blade levels by the following procedure. To adjust a blade tip down, insert

a washer (not supplied) between the blade and blade holder at the screw closest to the

motor. To adjust a blade tip up, insert washer (not supplied) between the blade and blade

holder at the two screws farthest from the motor. Reverse the position of the washer if

blades mount from top of blade.

6.If blade wobble is still noticeable, interchanging two adjacent (side by side) blades can

redistribute the weight and possibly result in smoother operation.

1.Check blue wire from fan to make sure it is connected to hot wire from house.

2.Check for loose or disconnected wires in fan switch housing.

3.Check for loose or disconnected wires in light kit.

4.Check for faulty light bulb and make sure bulb is tight in socket.

5.Remove light kit and check the plug connections if they are present.

6.If this fan uses remote controller, make sure dip switches are setting properly and make

sure battery is effective.

CAUTION: Make sure main power is turned off before entering switch housing and/or

canopy.

2. If fan sounds noisy:

3. If fan wobbles:

4. If light does not work:

1. If fan does not start:

Trouble Suggested Remedy

Apr.2017

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