MTS Sensors Temposonics R-Series V Referenzhandbuch

R-Series V

Brief Instructions

Temposonics®

Magnetostrictive Linear Position Sensors

GENERATION

I AM

THE NEW

Temposonics® R-Series V

Brief Instructions

I2 I

Table of contents

1. Introduction..........................................................................................................................................................................3

2. Safety instructions...............................................................................................................................................................4

2.1 Intended use ..................................................................................................................................................................4

2.2 Foreseeable misuse........................................................................................................................................................4

2.3 Installation, commissioning and operation ....................................................................................................................5

2.4 Safety instructions for use in explosion-hazardous areas ..............................................................................................5

2.5 Warranty ........................................................................................................................................................................5

2.6 Return............................................................................................................................................................................5

2.7 Maintenance & removal .................................................................................................................................................5

3. Identiﬁcation........................................................................................................................................................................6

3.1 Temposonics®RP5 ........................................................................................................................................................6

3.2 Temposonics®RH5........................................................................................................................................................6

4. Installation & mounting.......................................................................................................................................................7

4.1 Magnet installation.........................................................................................................................................................7

4.2 Mounting dimensions ....................................................................................................................................................8

4.3 Multi-position measurement distances ..........................................................................................................................9

5. Electrical connections & LED status .................................................................................................................................10

5.1 Proﬁnet ........................................................................................................................................................................10

5.2 EtherNet / IP™...............................................................................................................................................................12

Temposonics® R-Series V

Brief Instructions

I3 I

1. Introduction

1.1 Purpose and use of this manual

Before starting the operation of Temposonics®position

sensors, read this documentation thoroughly and follow the

safety information. Keep this manual for future reference!

The content of this technical documentation is intended to

provide information on mounting, installation and commis-

sioning by qualiﬁed automation personnel 1 or instructed

service technicians who are familiar with the project planning

and dealing with Temposonics®position sensors.

1.2 Used symbols and warnings

Warnings are intended for your personal safety and for avoid-

ance of damage to the described product or connected devic-

es. In this documentation, safety information and warnings to

avoid danger that might affect the life and health of operating

or service personnel or cause material damage are highlight-

ed by the pictogram, deﬁned below.

Symbol Meaning

NOTICE

This symbol is used to point to situations

that may lead to material damage, but not

to personal injury.

1/ The term “qualiﬁed technical personnel” characterizes

persons who

• are familiar with the safety concepts of automation

technology applicable

to the particular project and

• are competent in the ﬁeld of electromagnetic compatibility

(EMC) or

• have received adequate training for commissioning and

service operations or

• and are familiar with the operation of the device and know the

information required for correct operation provided in the

product documentation

Temposonics® R-Series V

Brief Instructions

I4 I

2.1 Intended use

This product may be used only for the applications deﬁned

under item 1 and only in conjunction with the third-party

devices and components recommended or approved by MTS

Sensors. As a prerequisite of proper and safe operation, the

product requires correct transport, storage, mounting and

commissioning and must be operated with utmost care.

1. The sensor systems of all Temposonics®series are

intended exclusively for measurement tasks encountered

in industrial, commercial and laboratory applications. The

sensors are considered as system accessories and must

be connected to suitable evaluation electronics, e.g. a

PLC, IPC, indicator or other electronic control unit.

2.2 Foreseeable misuse

Manuals, Software & 3D models

available at: www.mtssensors.com

2. Safety instructions

Do not alter the sensor.

The sensor might be damaged.

Do not step on the sensor.

The sensor might be damaged.

Foreseeable misuse Consequence

Wrong sensor connection The sensor will not work

properly or can be damaged

Operate the sensor out of the

operating temperature range

No signal output

The sensor can be damaged

Power supply is out of the

deﬁned range

Signal output is wrong /

no signal output /

the sensor can be damaged

Position measurement is

inﬂuenced by an external

magnetic ﬁeld

Signal output is wrong

Cables are damaged

Short circuit – the sensor can

be destroyed / sensor does not

respond

Spacers are missing /

are installed in the wrong order Error in position measurement

Wrong connection

of ground / shield

Signal output is disturbed

The electronics can be damaged

Use of a magnet that is not

certiﬁed by MTS Sensors Error in position measurement

Temposonics® R-Series V

Brief Instructions

I5 I

2.3 Installation, commissioning and operation

The position sensors must be used only in technically safe

conditions. To maintain this condition and to ensure safe

operation, installation, connection and service, work may be

performed only by qualiﬁed technical personnel.

If danger of injury to persons or of damage to operating

equipment is caused by sensor failure or malfunction,

additional safety measures such as plausibility checks, limit

switches, EMERGENCY STOP systems, protective devices

etc. are required. In the event of trouble, shut down the

sensor and protect it against accidental operation.

Safety instructions for commissioning

To maintain the sensor operability, it is mandatory to follow

the instructions given below.

1. Protect the sensor against mechanical damage during

installation and operation.

2. Do not open or dismantle the sensor.

3. Connect the sensor very carefully and pay attention to

the polarity of connections and power supply.

4. Use only approved power supplies.

5. Ensure the sensor is operating within the deﬁned limits

for supply voltage, environmental conditions, etc.

6. Check the function of the sensor regularly and provide

documentation of the checks.

7. Before system switch-on, ensure that nobody’s safety

is jeopardized by starting machines.

2.4 Safety instructions for use in explosion-hazardous

areas

The sensors are not suitable for operation in explosion-

hazardous areas.

2.5 Warranty

MTS Sensors grants a warranty 2period for the Temposonics®

position sensors and supplied accessories relating to

material defects and faults that occur despite correct use in

accordance with the intended application. The MTS Sensors

obligation is limited to repair or replacement of any defective

part of the unit. No warranty can be taken for defects that are

due to improper use or above average stress of the product,

as well as for wear parts. Under no circumstances will MTS

Sensors accept liability in the event of offense against the

warranty rules, no matter if these have been assured or

expected, even in case of fault or negligence of the company.

MTS Sensors explicitly excludes any further warranties.

Neither the company’s representatives, agents, dealers nor

employees are authorized to increase or change the scope

of warranty.

2.6 Return

For diagnostic purposes, the sensor can be returned to

MTS Sensors or a repair facility explicitly authorized by MTS

Sensors. Any shipment cost will be borne by the sender 2.

For a corresponding form, see detailed operation manual

(available at: www.mtssensors.com).

2.7 Maintenance & removal

Further information about maintenance and removal is

provided in the sensor speciﬁc operation manuals.

2/ See also applicable MTS Sensors sales and supply

conditions, e.g. under www.mtssensors.com

Temposonics® R-Series V

Brief Instructions

I6 I

3.1 Temposonics®RP5

3.2 Temposonics®RH5

Available outputs:

• Proﬁnet

• EtherNet/IP™

Available outputs:

• Proﬁnet

• EtherNet/IP™

Approvals and certiﬁcates

You will ﬁnd approvals and certiﬁcates in the sensor speciﬁc

operation manuals.

3. Identiﬁcation

(proﬁle housing)

(rod housing)

Manuals, Software & 3D models

available at: www.mtssensors.com

Position magnet

(Magnet slider, U- or block magnet)

Sensor proﬁle

with sensor element

Sensor electronics housing

Ground lug

Mounting clamp

Position magnet

(Ring-, U- or block magnet)

Threaded ﬂange

Connector

Sensor electronics housing

Pressure proof rod

with sensor element

Ground lug

RP5SA0200M00D581U402

MAC: 00-03-CA-00-58-F6

S/N: 15030203

12JAN2018

Order code

MAC address

Date of Production

Serial number

Nameplate (e.g. R-SeriesVProfinet)

Temposonics® R-Series V

Brief Instructions

I7 I

4.1 Magnet installation

Typical use of magnets

Ring magnet

For: RH

• Rotationally symmetrical magnetic ﬁeld

U-magnet

For: RP & RH

• The magnet can be lifted off (RP)

• Height tolerances can be compensated

Block magnet

For:RP & RH

• The magnet can be lifted off

• Height tolerances can be compensated

Magnet slider

For: RP

• The magnet is guided by the proﬁle.

• The distance between the magnet and

the waveguide is strictly deﬁned

• Easy coupling via the ball joint

Concentric mounting of U-magnet

M4 1

Air gap

Concentric mounting

of U-magnet

Part no. 201 553:

3 ±1 (0.12 ±0.04)

Part no. 251 416-2:

1.75 ±1 (0.07 ±0.04)

1U-magnet

2Non-magnetic mounting device and screws

Install the magnet using non-magnetic material for mount-

ing device, screws, spacers etc.. The magnet must not grind

on the sensor rod. Alignment errors are compensated via the

air gap.

• Max. permissible surface pressure: 40 N/mm2

• Max. fastening torque for M4 screws: 1 Nm;

use washers, if necessary

NOTICE

Mount the ring magnet and U-magnet concentrically.

Mount the block magnet centrically.

The maximum permissible air gap must not be exceeded.

Take care to mount the primary sensor axis in parallel to

the magnet path in order to avoid damage to the carriage,

magnet and sensor rod.

4. Installation & mounting

Controlling design dimensions are in millimeters and

measurements in ( ) are in inches

Magnet mounting with magnetic material

When using magnetic material the dimensions in the drawing

beneath must be observed. If the position magnet is set

further into the piston rod install another non-magnetic

spacer above the magnet.

Sensors with stroke lengths ≥ 1 meter

Support horizontally installed sensors with a stroke length

from 1 meter mechanically at the rod end. Without the use of

a support, rod and position magnet may be damaged. A false

measurement result is also possible. Longer rods require

evenly distributed mechanical support over the entire length

(e.g. part no. 561 481). Use an U-magnet for measurement.

Magnet Magnet

3 3

A B

Magnetic

material

1Null zone, depends on sensor model

2Distance between position magnet and any magnetic

material (≥ 15 mm (≥ 0.6 in.))

3Non-magnetic spacer (≥ 5 mm (≥ 0.2 in.)) –

Recommendation: 8 mm (0.31 in.)

Centered mounting of block magnet

8 ±2

(0.31 ±0.08) Sensor element

Air gap: 3 ±2

(0.12 ±0.08)

Concentric mounting

of block magnet

8 ±2

(0.31 ±0.08) Sensor element

Air gap: 3 ±2

(0.12 ±0.08)

Concentric mounting

of block magnet

1Block magnet

2Non-magnetic mounting device and screws

Temposonics® R-Series V

Brief Instructions

I8 I

RP5 with magnet slider “S” / “N” / “V” / “G” RH5 with ring magnet / U-magnet

Sensor electronics housing

Reference edge of mounting

Start position

12 (0.47)

End position

82 / 87* (3.23 / 3.43*)

* Stroke length > 5000 mm (196.9 in.)

Sensor electronics housing

Reference edge of mounting

Start position

51 (2.01)

End position

63.5 / 66* (2.5 / 2.6*)

* Stroke length > 5000 mm (196.9 in.)

RP5 with U-magnet RH5 with block magnet

Reference edge of mounting

Sensor electronics housing

Start position

28 (1.1)

End position

66 / 71* (2.6 / 2.8*)

* Stroke length > 5000 mm (196.9 in.)

Sensor electronics housing

Reference edge of mounting

Start position

48.5 (1.91)

End position

66 / 68.5* (2.6 / 2.7*)

* Stroke length > 5000 mm (196.9 in.)

RP5 with block magnet

Reference edge of mounting

Sensor electronics housing

* Stroke length > 5000 mm (196.9 in.)

End position

68.5 / 73.5* (2.7 / 2.9*)

Start position

25.5 (1)

4.2 Mounting dimensions

Manuals, Software & 3D models

available at: www.mtssensors.com Controlling design dimensions are in millimeters and

measurements in ( ) are in inches

NOTICE

• The sensor can be operated in any orientation.

• On all sensors, use only the active measurement stroke,

which is between the start and end positions. The

magnet may move beyond these positions.

Temposonics® R-Series V

Brief Instructions

I9 I

4.3 Multi-position measurement distances

Manuals, Software & 3D models

available at: www.mtssensors.com

RP5 with magnet sliders “S” / “N” / “V” / “G” RH5 with ring magnets / U-magnets

≥ 75 (≥ 3)

RP5 with U-magnets RH5 with block magnets

≥ 75 (≥ 3)

RP5 with block magnets

≥ 75 (≥ 3)

NOTICE

Use magnets of the same type for multi-position

measurement, e.g. 2 × U-magnets (part no. 251 416-2).

Multi-position measurements are possible depending on the

output. It is possible to measure up to 30 positions positions

and their velocities.

The stroke length of the sensor inﬂuences the maximum

number of magnets.

Controlling design dimensions are in millimeters and

measurements in ( ) are in inches

Temposonics® R-Series V

Brief Instructions

I10 I

Placement of installation and cabling have decisive inﬂuence

on the sensor‘s electromagnetic compatibility (EMC). Hence

correct installation of this active electronic system and the

EMC of the entire system must be ensured by using suitable

metal connectors, shielded cables and grounding. Overvolt-

ages or faulty connections can damage its electronics despite

protection against wrong polarity.

NOTICE

1. Do not mount the sensors in the area of strong magnetic

or electric noise ﬁelds.

2. Never connect / disconnect the sensor when voltage is

applied.

Instructions for connection

• Use low-resistant twisted pair and shielded cables. Connect

the shield to ground externally via the controller equipment.

• Keep control and signal cables separate from power cables

and sufﬁciently far away from motor cables, frequency

inverters, valve lines, relays, etc..

• Use only connectors with metal housing and connect the

shielding to the connector housing.

• Keep the connection surface at both shielding ends as

large as possible. Connect the cable clamps to function as

a ground.

• Keep all non-shielded leads as short as possible.

• Keep the earth connection as short as possible with a large

cross section. Avoid ground loops.

• With potential differences between machine and electronics

earth connections, no compensating currents are allowed

to ﬂow across the cable shielding.

Recommendation:

• Install potential compensating leads with large cross

section, or use cables with separate double shielding, and

connect only one end of the shield.

• Use only stabilized power supplies in compliance with the

speciﬁed electrical ratings.

Manuals, Software & 3D models

available at: www.mtssensors.com

5. Electrical connections & LED status

Grounding of proﬁle and rod sensors

Connect the sensor electronics housing to machine ground.

Ground sensor types RP5 and RH5 via ground lug. In addition

you can ground the sensor type RH5 via thread.

Sensor grounding

D58

Signal

Port 1 – M12 female

connector (D-coded) Pin Function

View on sensor

1 Tx (+)

2 Rx (+)

3Tx (−)

4Rx (−)

5 Not connected

Port 2 – M12 female

connector (D-coded) Pin Function

View on sensor

1 Tx (+)

2 Rx (+)

3Tx (−)

4Rx (−)

5 Not connected

Power supply

M12 male connector

(A-coded) Pin Function

View on sensor

1 12…30 VDC (±20 %)

2 Not connected

3 DC Ground (0 V)

4 Not connected

5.1 Proﬁnet

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