MULTIQUIP GA-2.5H Bedienungsanleitung

OPERATION AND PARTS MANUAL

MODEL GA-2.5H

PORTABLE AC GENERATOR

(HONDA GASOLINE ENGINE)

S/N 5496762 AND BELOW

S/N 5496763 AND ABOVE

Revision #4 (10/07/05)

THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.

To find the latest revision of this

publication, visit our website at:

www.multiquip.com

PAGE 2 — GA-2.5H A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #4 (10/07/05)

GA-2.5H A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #4 (10/07/05) — PAGE 3

NOTE PAGE

PAGE 4 — GA-2.5H A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #4 (10/07/05)

MQ GA-2.5H — AC

Portable Generator

Proposition 65 Warning .............................................. 2

Table Of Contents ...................................................... 4

Parts Ordering Procedures ........................................ 5

Safety Alert Message Symbols .............................. 6-7

Rules for Safe Operation ...................................... 8-10

Specifications (Generator) ....................................... 11

Specifications (Engine) ............................................ 12

Dimensions .............................................................. 13

General Information ................................................. 14

Load Application ...................................................... 15

Controls and Indicators ...................................... 16-17

Generator Refueling ................................................. 18

Installation .......................................................... 19-20

Pre-Inspection .......................................................... 21

Pre-Inspection (Engine) ........................................... 22

Initial Start-up (Engine) ............................................ 23

Initial Start-up (Engine/Operation) ........................... 24

Preparation For Long Term Storage .........................25

Maintenance....................................................... 26-27

Wiring Diagram S/N 5496762 & below) ................... 28

Wiring Diagram (S/N 5496763 & above) .................. 29

Troubleshooting (Engine) ................................... 30-31

Troubleshooting (Generator) .................................... 32

Explanation Of Codes In Remarks Column ............. 34

Suggested Spare Parts ............................................35

Generator Component

Drawings

Nameplate and Decals ....................................... 36-37

Generator Assembly .......................................... 38-39

Control Box Assembly (S/N 5496762 & below) .. 40-41

Control Box Assembly (S/N 5496763 & above) . 42-43

Pipe Frame Assembly (S/N 5496762 & below) .. 44-45

Pipe Frame Assembly (S/N 5496763 & above).. 46-47

TABLE OF CONTENTS

Honda GX160K1EMA2

Gasoline Engine

Cylinder Head Assembly .................................... 48-49

Cylinder Barrel Assembly ................................... 50-51

Crankcase Cover Assembly ............................... 52-53

Crankshaft Assembly ......................................... 54-55

Piston Assembly................................................. 56-57

Camshaft Assembly ........................................... 58-59

Recoil Starter Assembly..................................... 60-61

Fan Cover Assembly .......................................... 62-63

Carburetor Assembly ......................................... 64-65

Air Cleaner Assembly......................................... 66-67

Muffler Assembly................................................ 68-69

Flywheel Assembly ............................................ 70-71

Ignition Coil Assembly ........................................ 72-73

Governor/Control Assembly ............................... 74-75

Labels................................................................. 76-77

Terms and Conditions Of Sale — Parts ...................78

GA-2.5H A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #4 (10/07/05) — PAGE 5

PARTS ORDERING PROCEDURES

www.multiquip.com

Ordering parts has never been easier!

Choose from three easy options:

WE ACCEPT ALL MAJOR CREDIT CARDS!

When ordering parts, please supply:

❒❒

❒

Dealer Account Number

❒❒

❒

Dealer Name and Address

❒❒

❒

Shipping Address (if different than billing address)

❒❒

❒

Return Fax Number

❒❒

❒

Applicable Model Number

❒❒

❒

Quantity, Part Number and Description of Each Part

❒❒

❒

Specify Preferred Method of Shipment:

✓

Fed Ex/UPS

✓DHL

■

Priority One

✓

Tr u c k

■

Ground

■Next Day

■

Second/Third Day

Unless otherwise indicated by customer, all orders are treated as

Standard Orders

and will ship

within 24 hours. We will make every effort to ship

Air Shipments

the same day the order is

received, if received prior to 2PM PST.

Stock Orders

must be noted on fax or web order form.

If you have an MQ Account, to obtain a

Username and Password, E-mail us at:

[email protected].

To obtain an MQ Account, contact your

District Sales Manager for more information.

Order via Internet (Dealers Only):

Order parts on-line using Multiquip’s SmartEquip website!

■

View Parts Diagrams

■

Order Parts

■

Print Specification Information

Note: Discounts Are Subject To Change

Goto www.multiquip.com and click on

Order Parts to log in and save!

Use the

internet

and qualify for a 5% Discount

Standard orders

for all orders which include

complete part numbers.*

Order via Fax (Dealers Only):

All customers are welcome to order parts via Fax.

Domestic (US) Customers dial:

1-800-6-PARTS-7 (800-672-7877)

Fax

your order in and qualify for a 3% Discount

Standard orders

for all orders which include

complete part numbers.*

Order via Phone: Domestic (US) Dealers Call:

1-800-427-1244

Best Deal!

International Customers

should contact

their local Multiquip Representatives for

Parts Ordering information.

Non-Dealer Customers:

Contact your local Multiquip Dealer for

parts or call 800-427-1244 for help in

locating a dealer near you.

Effective: June 1st, 2005

Note: Discounts Are Subject To Change

NOTE

PAGE 6 — GA-2.5H A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #4 (10/07/05)

GA-2.5H — SAFETY MESSAGE ALERT SYMBOLS

Safety precautions should be followed

at all times when operating this

equipment. Failure to read and

understand the Safety Messages and

Operating Instructions could result in

injury to yourself and others.

FOR YOUR SAFETY AND THE SAFETY OF OTHERS!

This Owner's Manual has been

developed to provide complete

instructions for the safe and efficient

operation of the MQ Model GA-2.5H

Portable Generator

. Refer to the

engine manufacturers instructions for

data relative to its safe operation.

SAFETY MESSAGE ALERT SYMBOLS

The three (3) Safety Messages shown below will inform you about

potential hazards that could injure you or others. The Safety

Messages specifically address the level of exposure to the

operator, and are preceded by one of three words: DANGER,

NOTE

You WILL be

KILLED

SERIOUSLY INJURED

you DO NOT follow these directions.

You CAN be KILLED or

SERIOUSLY INJURED

you DO NOT follow these directions.

You CAN be

INJURED

if you DO NOT follow

these directions.

CAUTICAUTI

CAUTION

DANGERDANGER

DANGER

WARNINGARNING

ARNINGARNING

ARNING

HAZARD SYMBOLS

Potential hazards associated with the operation of a

GA-2.5H Portable Generator

will be referenced with Hazard

Symbols which appear throughout this manual, and will be

referenced in conjunction with Safety Message Alert

Symbols.

Engine exhaust gases contain

poisonous carbon monoxide. This gas

is colorless and odorless, and can cause

death if inhaled. NEVER operate this

equipment in a confined area or

enclosed structure that does not provide

ample free flow air.

Gasoline is extremely flammable, and

its vapors can cause an explosion if

ignited. DO NOT start the engine near

spilled fuel or combustible fluids.

DO NOT fill the fuel tank while the engine is running or

hot. DO NOT overfill tank, since spilled fuel could ignite if

it comes into contact with hot engine parts or sparks from

the ignition system. Store fuel in approved containers, in

well-ventilated areas and away from sparks and flames.

Engine components can generate extreme

heat. To prevent burns, DO NOT touch

these areas while the engine is running or

immediately after operations. Never

operate the engine with heat shields or

heat guards removed.

ALWAYS wear approved

respiratory

protection when required.

Lethal Exhaust Gas Hazards

WARNINGARNING

ARNINGARNING

ARNING

Explosive Fuel Hazards

WARNINGARNING

ARNINGARNING

ARNING

Burn Hazards

WARNINGARNING

ARNINGARNING

ARNING

Respiratory Hazards

WARNINGARNING

ARNINGARNING

ARNING

Before using this generator,ensure that the operating

individual has read and understands all instructions in this

manual.

GA-2.5H A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #4 (10/07/05) — PAGE 7

ALWAYS wear approved eye and

hearing protection.

NEVER operate equipment with covers,

or guards removed. Keep fingers, hands,

hair and clothing away from all moving

parts to prevent injury.

Rotating Parts Hazards

CAUTIONCAUTION

CAUTION

Eye and Hearing Hazards

CAUTIONCAUTION

CAUTION

Other important messages are provided throughout this

manual to help prevent damage to your portable generator,

other property, or the surrounding environment.

Equipment Damage

Hazards

CAUTIONCAUTION

CAUTION

ALWAYS place the power source, circuit

breakers or ON/OFF switch in the OFF

position, when the generator is not in use,

unless connected to transfer switch.

Accidental Starting Hazards

CAUTIONCAUTION

CAUTION

GA-2.5H — SAFETY MESSAGE ALERT SYMBOLS

PAGE 8 — GA-2.5H A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #4 (10/07/05)

The following safety guidelines should always be used when

operating the MQ GA-2.5H Portable Generator:

GENERAL SAFETY

■

DO NOT operate or service this

equipment before reading this entire

manual.

■

This equipment should not be operated by persons under

18 years of age.

■

NEVER operate this equipment without proper protective

clothing, shatterproof glasses, steel-toed boots and other

protective devices required by the job.

■

The engine section of this generator requires an adequate

free flow of cooling air.

NEVER

operate the generator in

any enclosed or narrow

area where free flow of the

air is restricted. If the air

flow is restricted it will

cause serious damage to

the generator or engine

and may cause injury to

people. Remember the

generator's engine gives

off

DEADLY

carbon

monoxide gas.

DANGERDANGER

DANGER

Failure to follow instructions in this manual may lead

to serious injury or even death! This equipment is to

be operated by trained and qualified personnel only!

This equipment is for industrial use only.

■

NEVER operate this equipment under the influence of

drugs

alcohol

Read this manual!

■

NEVER touch the hot exhaust

manifold, muffler or cylinder. Allow

these parts to cool before servicing

engine or generator.

■

ALWAYS wear proper respiratory (mask),

hearing and eye protection equipment when

operating the generator.

■

Whenever necessary, replace nameplate, operation and

safety decals when they become difficult read.

■

Manufacturer does not assume responsibility for any

accident due to equipment modifications.

■

NEVER use accessories or attachments, which are not

recommended by Multiquip for this equipment. Damage

to the equipment and/or injury to user may result.

■

NEVER operate this equipment when not

feeling well due to fatigue, illness or taking

medicine.

GA-3.6H— RULES FOR SAFE OPERATION

■

ALWAYS refuel in a well-ventilated area, away from sparks

and open flames.

■

ALWAYS use extreme caution when

working with flammable liquids. When

refueling, stop the engine and allow it

to cool. DO NOT

smoke

around or near

the machine. Fire or explosion could

result from fuel vapors, or if fuel is spilled

on a hot engine.

■

NEVER operate the generator in an

explosive atmosphere or near

combustible materials. An explosion or

fire could result causing severe

bodily

harm or even death.

■

NEVER disconnect any

"emergency or safety devices"

These devices are intended for operator safety. Disconnection

of these devices can cause severe injury, bodily harm or even

death! Disconnection of any of these devices will void all

warranties.

GA-2.5H A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #4 (10/07/05) — PAGE 9

GA-2.5H — RULES FOR SAFE OPERATION

■

ALWAYS be sure the operator is familiar with proper safety

precautions and operation techniques before using generator.

■

NEVER leave the generator unattended, turn off engine when

unattended.

■

Unauthorized equipment modifications will void all

warranties.

■

ALWAYS ensure generator is on level ground before use.

■

DO NOT place hands or fingers inside generator engine

compartment when engine is running.

■

NEVER run engine without air cleaner. Severe engine damage

may occur.

■

NEVER change or adjust the engine speed which has been

set at the factory prior to shipping.

■

Removing the engine oil drain plug while

the engine is hot will result in hot oil to gush

out of the oil drain plug, therefore causing

severe scalding to any persons in the

general area of the generator.

Power Cord Safety

■

NEVER let power cables or cords

lay in wate

■

NEVER

stand in water

while AC power from the generator

is being transfer to a load.

■

NEVER use a defective or frayed power cable. Check the

cable for cuts in the insulation.

■

NEVER use a extension cord that is frayed or damaged

where the insulation has been cut.

■

ALWAYS make certain that proper power or extension cord

has been selected for the job See Table 3.

Grounding Safety

■

ALWAYS make sure that electrical circuits are properly

grounded

per the

National Electrical Code

(NEC) and

local codes before operating generator. Severe

injury

death!

by electrocution can result from operating an

ungrounded generator.

■

ALWAYS make sure generator is properly grounded to a

suitable earth ground (GROUND ROD). See installation in

this manual.

■

NEVER use

gas piping

as an electrical ground.

Maintenance Safety

■

NEVER lubricate components or attempt service on a

running machine.

■

High Temperatures – Always stop engine

and allow the engine to cool before adding

fuel, oil or performing service and

maintenance functions. Contact with

hot!

components can cause serious burns.

■

Keep the machinery in proper running condition.

■

Fix damage to the machine immediately and replace any

broken parts immediately.

■

ALWAYS replace any worn or damaged warning decals.

■

ALWAYS store equipment properly when it is not being used.

Equipment should be stored in a clean, dry location out of the

reach of children and un-authorized personnel.

■

The electrical voltage required to operate the generator can

cause severe injury or even death through physical contact

with live circuits.

Turn all circuit breakers OFF before

performing maintenance on the generator.

■

Dispose of hazardous waste properly. Examples of

potentially hazardous waste are used motor oil, fuel and

fuel filters.

■

DO NOT use food or plastic containers to dispose of

hazardous waste.

■

DO NOT pour waste, oil or fuel directly onto the ground,

down a drain or into any water source.

PAGE 10 — GA-2.5H A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #4 (10/07/05)

Backfeed to a utility system can cause

electrocution

and or property damage.

NEVER connect the generator to a

building's electrical system without a

transfer switch or other approved

device. All installations should be

performed by a

licensed electrician

in accordance with all applicable laws

and electrical codes. Failure to do so

could result in electrical shock or burn

causing serious injury or even death!

GA-2.5H — RULES FOR SAFE OPERATION

Emergencies

■

ALWAYS know the location of the

nearest

fire extinguisher

■

ALWAYS know the location of the nearest

first aid kit

■

In emergencies

always

know the location of the

nearest phone or

keep a phone on the job site

Also know the phone numbers of the nearest

ambulance

doctor

and

fire department

. This

information will be invaluable in the case of an

emergency.

DANGERDANGER

DANGER

ELECTROCUTION HAZARDSELECTROCUTION HAZARDS

ELECTROCUTION HAZARDS

During operation of this generation, there

exists the possibility of

electrocution

electrical shock or burn

, which can

cause

severe bodily harm

or even

DEATH!

To avoid these hazards:

NEVER use

damaged

worn

cables when connecting

equipment to the generator.Make sure power connecting

cables are securely connected to the generator’s output

receptacles, incorrect connections may cause damage

to the generator and electrical shock.

NEVER insert any objects into

the output receptacles during

operation. This is extremely

dangerous. ALWAYS turn-off

the generator and place all circuit breakers in the “OFF”

position when contact with the output receptacles is

required. There exist the possibility of

electrocution,

electrical shock or burn, which can cause severe

bodily harm or even death

NEVER grab or touch a live

power cord with wet hands, the

possibility exist of electrical

shock, electrocution, and even

death!

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