MULTIQUIP GAC2.2H Leitfaden

OPERATION AND PARTS MANUAL

THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.

To ﬁnd the latest revision of this

publication, visit our website at:

www.multiquip.com

MODEL GAC2.2H

PORTABLE GENERATOR

(HONDA GX160 GASOLINE ENGINE)

Revision #1 (03/31/10)

PAGE 2 — GAC2.2H 60 HZ GENERATOR• OPERATION AND PARTS MANUAL — REV. #1 (03/31/10)

TABLE OF CONTENTS

GAC2.2H Portable 60 Hz

Generator

Table Of Contents .................................................... 2

Parts Ordering Procedures ...................................... 3

Safety Information ................................................ 4-8

Speciﬁcations (Generator) ..................................... 10

Speciﬁcations (Engine) .......................................... 11

Dimensions ............................................................ 12

Installation ........................................................ 14-15

General Information ............................................... 16

Components (Generator) .................................. 17-18

Inspection/Setup ............................................... 19-20

Operation .......................................................... 21-22

Preparation For Long Term Storage ...................... 23

Maintenance ..................................................... 24-25

Generator Wiring Diagram .................................... 26

Troubleshooting (Engine) .................................. 27-28

Troubleshooting (Generator) .................................. 29

Explanation of Code in Remarks Column ............. 30

Suggested Spare Parts ......................................... 31

Component Drawings

Nameplate and Decals Assembly ..................... 32-33

Generator Assembly ......................................... 34-35

Control Box Assembly ...................................... 36-37

Pipe Frame Assembly ....................................... 38-39

NOTICE

Speciﬁcations and part numbers are subject to change

without notice.

Honda GX160K1EMA2/

GX160U1EMAN Engines

Cylinder Head Assembly .................................. 40-41

Cylinder Barrel Assembly ................................. 42-43

Crankcase Cover Assembly. ............................. 44-45

Crankshaft Assembly ........................................ 46-47

Piston Assembly ............................................... 48-49

Camshaft Assembly .......................................... 50-51

Recoil Starter Assembly ................................... 52-53

Fan Cover Assembly ......................................... 54-55

Carburetor Assembly ........................................ 56-57

Air Cleaner Assembly ....................................... 58-59

Mufﬂer Assembly .............................................. 60-61

Flywheel Assembly ........................................... 62-63

Ignition Coil Assembly ...................................... 64-65

Governor Control Assembly. ............................. 66-67

Engine Decals Assembly .................................. 68-69

Tool Kit ............................................................. 70-71

Terms and Conditions of Sale — Parts .................. 72

GAC2.2H 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/31/10) — PAGE 3

PARTS ORDERING PROCEDURES

www.multiquip.com

Ordering parts has never been easier!

Choose from three easy options:

WE ACCEPT ALL MAJOR CREDIT CARDS!

When ordering parts, please supply:

❒ Dealer Account Number

❒ Dealer Name and Address

❒ Shipping Address (if different than billing address)

❒ Return Fax Number

❒ Applicable Model Number

❒ Quantity, Part Number and Description of Each Part

❒ Specify Preferred Method of Shipment:

✓ UPS/Fed Ex ✓ DHL

■ Priority One ✓ Truck

■ Ground

■ Next Day

■ Second/Third Day

If you have an MQ Account, to obtain a Username

and Password, E-mail us at: parts@multiquip.

com.

To obtain an MQ Account, contact your

District Sales Manager for more information.

Order via Internet (Dealers Only):

Order parts on-line using Multiquip’s SmartEquip website!

■ View Parts Diagrams

■ Order Parts

■ Print Speciﬁ cation Information

Note: Discounts Are Subject To Change

Goto www.multiquip.com and click on

Order Parts to log in and save!

Use the internet and qualify for a 5% Discount

on Standard orders for all orders which include

complete part numbers.*

Order via Fax (Dealers Only):

All customers are welcome to order parts via Fax.

Domestic (US) Customers dial:

1-800-6-PARTS-7 (800-672-7877)

Fax your order in and qualify for a 2% Discount

on Standard orders for all orders which include

complete part numbers.*

Order via Phone: Domestic (US) Dealers Call:

1-800-427-1244

Best Deal!

International Customers should contact

their local Multiquip Representatives for

Parts Ordering information.

Non-Dealer Customers:

Contact your local Multiquip Dealer for

parts or call 800-427-1244 for help in

locating a dealer near you.

Note: Discounts Are Subject To Change

Effective:

January 1st, 2006

NOTICE

All orders are treated as Standard Orders and will

ship the same day if received prior to 3PM PST.

PAGE 4 — GAC2.2H 60 HZ GENERATOR• OPERATION AND PARTS MANUAL — REV. #1 (03/31/10)

SAFETY INFORMATION

Do not operate or service the equipment before reading the

entire manual. Safety precautions should be followed at all

times when operating this equipment. Failure to read and

understand the safety messages and operating instructions

could result in injury to yourself and others.

SAFETY MESSAGES

The four safety messages shown below will inform you

about potential hazards that could injure you or others. The

safety messages speciﬁ cally address the level of exposure

to the operator and are preceded by one of four words:

DANGER, WARNING, CAUTION or NOTICE.

SAFETY SYMBOLS

DANGER

Indicates a hazardous situation which, if not avoided,

WILL result in DEATH or SERIOUS INJURY.

WARNING

Indicates a hazardous situation which, if not avoided,

COULD result in DEATH or SERIOUS INJURY.

CAUTION

Indicates a hazardous situation which, if not avoided,

COULD result in MINOR or MODERATE INJURY.

NOTICE

Addresses practices not related to personal injury.

Potential hazards associated with the operation of this

equipment will be referenced with hazard symbols which

may appear throughout this manual in conjunction with

safety messages.

GAC2.2H 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/31/10) — PAGE 5

SAFETY INFORMATION

GENERAL SAFETY

CAUTION

NEVER operate this equipment without proper protective

clothing, shatterproof glasses, respiratory protection,

hearing protection, steel-toed boots and other protective

devices required by the job or city and state regulations.



NEVER operate this equipment when not

feeling well due to fatigue, illness or when

under medication.



NEVER operate this equipment under the inﬂ uence of

drugs or alcohol.



ALWAYS check the equipment for loosened threads or

bolts before starting.



DO NOT use the equipment for any purpose other than

its intended purposes or applications.

NOTICE



This equipment should only be operated by trained and

qualiﬁ ed personnel 18 years of age and older.



Whenever necessary, replace nameplate, operation and

safety decals when they become difﬁ cult read.



Manufacturer does not assume responsibility for any

accident due to equipment modiﬁ cations. Unauthorized

equipment modiﬁ cation will void all warranties.

NEVER use accessories or attachments that are not

recommended by Multiquip for this equipment. Damage

to the equipment and/or injury to user may result.

ALWAYS know the location of the nearest

ﬁ re extinguisher.

ALWAYS know the location of the nearest

ﬁ rst aid kit.

ALWAYS know the location of the nearest

phone or keep a phone on the job site.

Also, know the

phone numbers of the nearest ambulance, doctor

and

ﬁ re department.

This information will be invaluable in

the case of an emergency.

GENERATOR SAFETY

DANGER

NEVER operate the equipment in an explosive

atmosphere or near combustible materials. An

explosion or ﬁ re could result causing severe

bodily harm or even death.

WARNING

NEVER disconnect any

emergency or safety devices.

These devices are intended for operator safety.

Disconnection of these devices can cause severe injury,

bodily harm or even death. Disconnection of any of these

devices will void all warranties.

CAUTION

NEVER lubricate components or attempt service on a

running machine.

NOTICE

ALWAYS

ensure generator is on level ground before use.

ALWAYS

keep the machine in proper running condition.

Fix damage to machine and replace any broken parts

immediately.

ALWAYS

store equipment properly when it is not being

used. Equipment should be stored in a clean, dry location

out of the reach of children and unauthorized personnel

PAGE 6 — GAC2.2H 60 HZ GENERATOR• OPERATION AND PARTS MANUAL — REV. #1 (03/31/10)

SAFETY INFORMATION

ENGINE SAFETY

DANGER

The engine fuel exhaust gases contain poisonous carbon

monoxide. This gas is colorless and odorless, and can

cause death if inhaled.



The engine of this equipment

requires an adequate free

ﬂ ow of cooling air. NEVER

operate this equipment in

any enclosed or narrow area

where free ﬂ ow of the air is

restricted. If the air ﬂ ow is

restricted it will cause injury to people and property and

serious damage to the equipment or engine.

WARNING

NEVER operate the engine with heat shields or

guards removed.

DO NOT remove the engine oil drain plug while

the engine is hot. Hot oil will gush out of the engine

crankcase and severely scald any persons in the general

area of the generator.

CAUTION



NEVER touch the hot exhaust manifold,

mufﬂ er or cylinder. Allow these parts to cool

before servicing equipment.

NOTICE

NEVER run engine without an air ﬁ lter or with a dirty air

ﬁ lter. Severe engine damage may occur. Service air ﬁ lter

frequently to prevent engine malfunction.



NEVER tamper with the factory settings

of the engine or engine governor. Damage

to the engine or equipment can result

if operating in speed ranges above the

maximum allowable.

State Health Safety Codes and Public Resources

Codes specify that in certain locations, spark arresters

must be used on internal combustion engines that use

hydrocarbon fuels. A spark arrester is a device designed

to prevent accidental discharge of sparks or ﬂ ames

from the engine exhaust. Spark arresters are qualiﬁ ed

and rated by the United States Forest Service for this

purpose. In order to comply with local laws regarding

spark arresters, consult the engine distributor or the

local Health and Safety Administrator.

FUEL SAFETY

DANGER

DO NOT

add fuel to equipment if it is placed inside truck

bed with plastic liner. Possibility exists of explosion or

ﬁ re due to static electricity.

DO NOT

start the engine near spilled fuel or combustible

ﬂ uids. Diesel fuel is extremely ﬂ ammable and its vapors

can cause an explosion if ignited.

ALWAYS refuel in a well-ventilated area, away from

sparks and open ﬂ ames.

ALWAYS use extreme caution when working with

ﬂ ammable liquids.

DO NOT ﬁ ll the fuel tank while the engine is running

or hot.

DO NOT

overﬁ ll tank, since spilled fuel could ignite if it

comes into contact with hot engine parts or sparks from

the ignition system.

Store fuel in appropriate containers, in well-ventilated

areas and away from sparks and ﬂ ames.

GAC2.2H 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/31/10) — PAGE 7

SAFETY INFORMATION

NEVER use fuel as a cleaning agent.

DO NOT smoke around or near the

equipment. Fire or explosion could result

from fuel vapors or if fuel is spilled on a

hot engine.

ELECTRICAL SAFETY

DANGER

Turn generator and all circuit breakers OFF before

performing maintenance on the generator or making

contact with output receptacles.

NEVER insert any objects into the

output receptacles during operation.

This is extremely dangerous. The

possibility exists of electrical shock,

electrocution or death.

Backfeed to a utility system can cause

electrocution and/or property damage.

NEVER connect the generator to a

building’s electrical system without

a transfer switch or other approved

device. All installations should be

performed by a licensed electrician in accordance with

all applicable laws and electrical codes. Failure to do so

could result in electrical shock or burn, causing serious

injury or even death.

Power Cord/Cable Safety

DANGER

NEVER let power cords or cables lay in water.

NEVER stand in water while AC power from the

generator is being transferred to a load.

NEVER use damaged or worn cables or cords when

connecting equipment to generator. Inspect for cuts in

the insulation.

NEVER grab or touch a live power

cord or cable with wet hands. The

possibility exists of electrical shock,

electrocution or death.

Make sure power cables are securely connected to the

generator’s output receptacles. Incorrect connections

may cause electrical shock and damage to the

generator.

NOTICE

ALWAYS

make certain that proper power or extension

cord has been selected for the job. See Cable Selection

Chart in this manual.

Grounding Safety

DANGER

ALWAYS

make sure that electrical circuits are properly

grounded to a suitable earth ground (ground rod) per

the National Electrical Code (NEC) and local codes

before operating generator.

Severe injury or death by

electrocution

can result from operating an ungrounded

generator.

NEVER use gas piping as an electrical ground.

BATTERY SAFETY (ELECTRIC START ONLY)

DANGER

DO NOT

drop the battery. There is a possibility that the

battery will explode.

DO NOT expose the battery to open ﬂ ames,

sparks, cigarettes, etc. The battery contains

combustible gases and liquids. If these

gases and liquids come into contact with a

ﬂ ame or spark, an explosion could occur.

DO NOT

charge battery if frozen. Battery can explode.

When frozen, warm the battery to at least 61°F (16°C).

WARNING

ALWAYS wear safety glasses when

handling the battery to avoid eye irritation.

The battery contains acids that can cause

injury to the eyes and skin.

Use well-insulated gloves when picking up the battery.

ALWAYS

keep the battery charged. If the battery is not

charged, combustible gas will build up.

ALWAYS recharge the battery in a well-ventilated

environment to avoid the risk of a dangerous concentration

of combustible gasses.

PAGE 8 — GAC2.2H 60 HZ GENERATOR• OPERATION AND PARTS MANUAL — REV. #1 (03/31/10)

SAFETY INFORMATION

If the battery liquid (dilute sulfuric acid) comes into

contact with clothing or skin, rinse skin or clothing

immediately with plenty of water.

If the battery liquid (dilute sulfuric acid) comes into

contact with eyes, rinse eyes immediately with plenty

of water and contact the nearest doctor or hospital to

seek medical attention.

CAUTION

ALWAYS disconnect the NEGATIVE battery terminal

before performing service on the generator.

ALWAYS keep battery cables in good working condition.

Repair or replace all worn cables.

TRANSPORTING SAFETY

CAUTION

NEVER allow any person or animal to stand underneath

the equipment while lifting.

NOTICE

Before lifting, make sure that the equipment parts (lifting

bail if equipped) are not damaged and screws are not

loose or missing.

Always make sure crane or liﬁ tng device has been

properly secured to the lifting bail (hook) of the

equipment.

ALWAYS shutdown engine before transporting.

NEVER lift the equipment while the engine is running.

Tighten fuel tank cap securely and close fuel cock to

prevent fuel from spilling.

Use adequate lifting cable (wire or rope) of sufﬁ cient

strength.

Use one point suspension hook and lift straight

upwards.

DO NOT lift machine to unnecessary heights.

ALWAYS tie down equipment during transport by

securing the equipment with rope.

ENVIRONMENTAL SAFETY

NOTICE

Dispose of hazardous waste properly.

Examples of potentially hazardous waste

are used motor oil, fuel and fuel ﬁ lters.

DO NOT use food or plastic containers to

dispose of hazardous waste.

DO NOT

pour waste, oil or fuel directly onto the ground,

down a drain or into any water source.

GAC2.2H 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/31/10) — PAGE 9

NOTES

PAGE 10 — GAC2.2H 60 HZ GENERATOR• OPERATION AND PARTS MANUAL — REV. #1 (03/31/10)

SPECIFICATIONS (GENERATOR)

Table 1. Speciﬁcations (Generators)

AC Generator

60 Hz AC Power Sourc

Model GAC 2.2H

Type Brushless Revolving Field Type

Excitation Solid State, Statically Excited System

Speed 3,600 RPM

Cooling System Self-Ventilation

Continuous Power Output 1.8 kW

Max Power Output 2.2 kW

Rated Voltage 120V

Current Max/Continuous (120V) 15 amps

Phase Single Phase (2 wire)

Frequency 60 Hz

Power Factor 1

Dimensions

(L x W x H)

19.68 x 16.14 X 18.30 in.

(500 X 410 X 465 mm)

Dry Net Weight 106 lbs. (48 kg.)

NOTICE

In keeping with Multiquip's policy of constantly

improving its products, the speciﬁcations quoted herein

are subject to change without prior notice.

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