MULTIQUIP DA Series Bedienungsanleitung
DA/DAC SERIES — SINGLE SIDE ACCESS KIT INSTRUCTIONS P/N 14252 — REV. #0 (9/24/15) — PAGE 1
DA/DAC Series Generators
Single Side Access/Service Modifications
The following instructions are intended to assist the user in the installation of the Single Side Access Kit for DA/
DAC Series Generators. It is recommended the following procedure be performed by a Multiquip Authorized
Service Center (ASC) or by a Multiquip Field Service Manager. Generator or engine failures caused by improper
field installation are not covered under the Multiquip Limited Warranty. Please read all assembly instructions before
installing the kit.
REQUIRED TOOLS
10mm, 14mm sockets
3/8" Ratchet W/Extension
Electric Drill W/Extension
1/2" Drill Bit
Straight-Edge Ruler
Motor Oil
Funnel
High Temperature Sealant
PARTS
Verify that all parts are accounted for. See Figure 1 and
Table 1.
Figure 1. Single Side Access/Service Kit
DA/DAC SINGLE
SIDE ACCESS
INSTALLATION
INSTRUCTIONS
14
12 13
3
2
10
5
5
6
8
7
9
4
11
15
15
1
HOSE COLORS SHOWN
HERE FOR CLARITY.
SUPPLIED HOSES ARE
GRAY COLORED.
1
NOTE:
1
1
WORK SAFELY!
Only a qualified service technician with proper training
should perform this installation. Follow all shop safety rules
when performing this installation.
Table 1. Single Side Access/Service Kit
Item
No. Part No. Description QTY. Remarks
1 13505 Kit, Single Side Access/Service 1 Includes
items 2-15
2 148002003 Filter, Adapter 1
3 149002000 Filter Head 1
4 149149001 Bracket 1
5 14052 Fitting, 3/4 MPT x 5/8 MORB
Straight 2
6 32379 Screw, HHFS 3/8-16 x 1.0" ZN 3
7 10133 Nut, Nyloc 3/8-16 3
8 10136 Washer, Flat SAE 3/8 3
9 0400 B Screw, HHC 5/16-18 x 1/2" 4
10 0161 C Washer, Lock 5/16 MED 4
11 HH15032430 Filter, Spin-On 1
12 14252 Instructions, Kit, Single Side
Access/Service 1
13 12467 Bracket, Hose 1
14 1662 Tie Wrap, 11.02"L, Black 4
15 14051 Hose Assy, 5/8"IDx35.5" 2
DA/DAC SERIES — SINGLE SIDE ACCESS KIT INSTRUCTIONS P/N 14252 — REV. #0 (9/24/15) — PAGE 2
PREPARATION
1. Make sure generator is turned off and engine is cool.
2. Place the generator in an area free of dirt and debris.
Make sure it is on secure level ground. If trailer
mounted, place chock blocks underneath each wheel
to prevent the generator from rolling.
3. Open the right side cabinet panel to gain access to the
engine fuel supply and battery location.
BATTERY CABLE DISCONNECTION
1. Disconnect the negative cable (BLACK) from the
negative terminal on the battery. See Figure 2.
Figure 2. Battery Cable Disconnection
NEGATIVE
(BLACK)
POSITIVE
(RED)
FRONT PANEL SCREW REMOVAL
1. Using a 10mm socket, remove the front panel screws
(6) as shown in Figure 3.
Figure 3. Front Panel Hardware Removal
2. DO NOT set the front panel aside. Orientate the front
panel with the weather-stripping side visible/facing you.
MOUNTING BRACKET INSTALLATION
1. Locate the mounting bracket (P/N 149149001) in the kit.
2. Using a straight-edge ruler, position the mounting
bracket (Figure 4) 1" from panel top (below weather
stripping) and 8.5" from the panel side towards the
center.
Figure 4. Positioning Mounting Bracket
FRONT
PANEL
FRONT PANEL
SCREW REMOVAL (6)
WEATHER
STRIPPING
MOUNTING
BRACKET
FRONT PANEL
TOP EDGE
FRONT PANEL
SIDE EDGE
STRAIGHT
EDGE
1 2 3 4 5 6 7 8
STRAIGHT
EDGE
1 2 3
TOP
BOTTOM
DA/DAC SERIES — SINGLE SIDE ACCESS KIT INSTRUCTIONS P/N 14252 — REV. #0 (9/24/15) — PAGE 3
3. Once positioned, mark the mounting bracket screw
locations as shown in Figure 5.
4. Using a 1/2" drill bit (Figure 5), drill out three holes per
the marked mounting bracket screw locations.
5. Using a 14mm socket, secure the mounting bracket to
the front panel (Figure 5) using three HHFS 3/8-16 x 1"
screws, 3/8-16 nyloc nuts, and 3/8 flat washers.
Figure 5. Securing Mounting Bracket To Panel
NOTICE
Depending on drill and drill bit quality, pre-drilling the
mounting bracket screw locations with a smaller drill
bit may be necessary.
3/8-16 X 1”
HHFS SCREW
3/8-16
NYLOC
NUT
3/8
FLAT
WASHER
FRONT
PANEL
DRILLING
LOCATION
OIL FILTER AND FILTER HEAD INSTALLATION
1. Locate the spin-on oil filter (P/N HH15032430) and
filter head (P/N 149002000) in the kit.
2. Apply a thin, clean film of oil on the oil filter oil seal to
prevent leaks and screw the oil filter into the filter head
(see Figure 6).
3. Using a 10mm socket, secure the filter head to the
mounting bracket (Figure 6) using two HHC 5/16-18 x 1/2"
screws and 5/16 lock washers.
Figure 6. Mounting Oil Fiter and Filter Head
NOTICE
DO NOT overtighten the oil filter in the filter head.
Overtightening the oil filter may cause pinching or
breaking of the oil seal.
OIL
FILTER
OIL FILTER
OIL SEAL
FILTER
HEAD
5/16-18 X 1/2”
SCREWS
5/16
LOCK
WASHER
DA/DAC SERIES — SINGLE SIDE ACCESS KIT INSTRUCTIONS P/N 14252 — REV. #0 (9/24/15) — PAGE 4
ADAPTER FILTER TO ENGINE INSTALLATION
1. Locate the adapter filter (P/N 148002003) in the kit and
apply a thin, clean film of oil to the oil seal.
2. Using your hands, turn the engine oil filter
counterclockwise and remove and discard as shown
in Figure 7.
Figure 7. Engine Oil Filter Removal
3. Install the adapter filter and oil seal onto engine oil filter
mount as shown in Figure 8.
Figure 8. Engine Mounted Adapter Filter
NOTICE
An oil filter or strap wrench may be required to remove
the oil filter if the engine unit is new. Original factory
paint may act like an adhesive or sealant making it
difficult to remove the oil filter.
OIL
SEAL
ENGINE ORIGINAL
ENGINE
OIL
FILTER
NOTICE
Make sure you have an oil pan readily available as the
engine oil filter will drip upon removal.
ADAPTER
FILTER
OIL
SEAL
ENGINE
HOSE CONNECTIONS AND INSTALLATION
1. Locate the two 3/4" MPT x 5/8 MORB straight fittings
(P/N 14052) and 5/8"ID x 35.5" hoses (P/N 14051) in
the kit.
2. Apply a high temperature sealant to the straight hose
ends and connect to the filterhead as shown in Figure 9.
3. Apply a high temperature sealant to the fittings
(Figure 9) and connect the fittings and 90° hose ends
together.
4. When connecting the adapter filter and filter head make
sure to note the "IN" and "OUT" markings. The hose
connections are as follows:
• Adapter Filter OUT Filter Head IN
• Adapter Filter IN Filter Head OUT
Figure 9. Filter Connections
NOTICE
High temperature sealant is NOT PROVIDED in the
kit. Multiquip recommends using a high temperature
sealant equal to or stronger than Permatex 59214 high
temperature thread sealant.
HIGH TEMPERATURE
THREAD SEALANT
HIGH TEMPERATURE
THREAD SEALANT
HIGH TEMPERATURE
THREAD SEALANT
HIGH TEMPERATURE
THREAD SEALANT
STRAIGHT
HOSE END
FILTERHEAD/
OIL FILTER
IN
OUT
IN
OUT
90° HOSE
ENDS
3/4” MPT X 5/8”
STRAIGHT
FITTING
5/8”ID X 35.5”
HOSES
ADAPTER
FILTER
CAUTION
INCORRECT hose routing between the IN and OUT ports
of the adapter filter and filter head may lead to oil loss and
low oil pressure conditions resulting in engine damage.
DA/DAC SERIES — SINGLE SIDE ACCESS KIT INSTRUCTIONS P/N 14252 — REV. #0 (9/24/15) — PAGE 5
HOSE BRACKET INSTALLATION
1. Using a 10mm socket, remove the two voltage regulator
mounting screws, lock washers, and flat washers as
shown in Figure 10.
Figure 10. Voltage Regulator Removal
2. Align the mounting holes (Figure 11) of the voltage
regulator with the hose bracket mounting holes. Install
the hose bracket behind the voltage regulator.
3. Using a 10mm socket and same mounting hardware,
install the voltage regulator-hose bracket combination
(Figure 11) to the voltage regulator's original mounting
location.
Figure 11. Voltage Regulator-Hose Bracket
RATCHET W/
SOCKET EXT.
VOLTAGE
REGULATOR
VOLTAGE
REGULATOR
MOUNTING
HARDWARE
RATCHET W/
SOCKET EXT.
VOLTAGE
REGULATOR
HOSE
BRACKET
4. Make sure that all mounting hardware, filter, adapter,
and hose connection are tight and secure.
5. Use the provided tie wraps (4) to route, hold, and raise
the hoses (Figure 12) high enough for oil to flow back
into the engine.
Figure 12. Tie Wrap Installation
POST-INSTALLATION TESTING
1. Check and fill the oil level (as needed).
2. Reconnect the negative cable (BLACK) to the negative
terminal on the battery.
3. Using a 10mm socket, reinstall the front panel.
4. Make sure the work area and generator are free of any
loose hardware or debris.
5. Start and run the engine for a minimum of ten minutes.
Stop the engine and check for any leaks.
HOSES
TIE-WRAP
LOCATION TIE-WRAP
LOCATION
HOSE
BRACKET
NOTICE
You may need replace up to 1/2 quart of engine oil after
testing. Oil levels drop with new hoses and oil filters.
Your Local Dealer is:
HERE’S HOW TO GET HELP
PLEASE HAVE THE MODEL AND SERIAL
NUMBER ON-HAND WHEN CALLING
UNITED STATES
Multiquip Corporate Office MQ Parts Department
18910 Wilmington Ave.
Carson, CA 90746
Contact: mq@multiquip.com
Tel. (800) 421-1244
Fax (310) 537-3927
800-427-1244
310-537-3700
Fax: 800-672-7877
Fax: 310-637-3284
Service Department Warranty Department
800-421-1244
310-537-3700
Fax: 310-537-4259 800-421-1244
310-537-3700
Fax: 310-943-2249
Technical Assistance
800-478-1244 Fax: 310-943-2238
CANADA UNITED KINGDOM
Multiquip Multiquip (UK) Limited Head Office
4110 Industriel Boul.
Laval, Quebec, Canada H7L 6V3
Contact: jmartin@multiquip.com
Tel: (450) 625-2244
Tel: (877) 963-4411
Fax: (450) 625-8664
Unit 2, Northpoint Industrial Estate,
Globe Lane,
Dukinfield, Cheshire SK16 4UJ
Contact: sales@multiquip.co.uk
Tel: 0161 339 2223
Fax: 0161 339 3226
© COPYRIGHT 2015, MULTIQUIP INC.
Multiquip Inc
and
the MQ logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are the property
of their respective owners and used with permission.
The information and specifications included in this publication were in effect at the time of approval for printing. Illustrations, descriptions, references and technical data contained in
this document are for guidance only and may not be considered as binding. Multiquip Inc. reserves the right to discontinue or change specifications, design or the information published
in this publication at any time without notice and without incurring any obligations.
DA/DAC Series Generators
Single Side Access/Service Modifications
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1
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