MULTIQUIP GA-6REA Leitfaden

OPERATION AND PARTS MANUAL

Revision #0 (06/06/05)

THIS MANUAL MUST ACCOMPANY

THE EQUIPMENT AT ALL TIMES.

MODEL GA-6RE/GA-6REA

Portable Generators

(ROBIN GASOLINE ENGINE)

PAGE 2 — GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05)

GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05) — PAGE 3

HERE'S HOW TO GET HELP

PLEASE HAVE THE MODEL AND SERIAL

NUMBER

ON-HAND

WHEN CALLING

MULTIQUIP CORPORATE OFFICE

18910 Wilmington Ave. 800-421-1244

Carson, CA 90746

FAX:

310-537-3927

Email: [email protected]

Internet: www.multiquip.com

PARTS DEPARTMENT

800-427-1244

FAX:

800-672-7877

310-537-3700

FAX:

310-637-3284

MAYCO PARTS

800-306-2926

FAX:

800-672-7877

310-537-3700

FAX:

310-637-3284

SERVICE DEPARTMENT

800-421-1244

FAX:

310-537-4259

310-537-3700

TECHNICAL ASSISTANCE

800-478-1244

FAX:

310-631-5032

WARRANTY DEPARTMENT

800-421-1244,

EXT.

279

FAX:

310-537-1173

310-537-3700,

EXT.

279

Multiquip Inc, the MQ logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written

permission. All other trademarks are the property of thier respective owners and used with permission.

This manual MUST accompany the equipment at all times.This manual is considered a permanent part of the equipment and should

remain with the unit if resold.

The information and specifications included in this publication were in effect at the time of approval for printing. Illustrations are

based on the

MQ GA-6RE/GA-6REA Portable Generators.

Illustrations, descriptions, references and technical data contained in

this manual are for guidance only and may not be considered as binding. Multiquip Inc. reserves the right to discontinue or change

specifications, design or the information published in this publication at any time without notice and without incurring any obligations.

To find the latest revision of this

publication, visit our website at:

www.multiquip.com

PAGE 4 — GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05)

TABLE OF CONTENTS

NOTE

Specification and part

number are subject to

change without notice.

ROBIN EH-360YS2420

ENGINE

Air Cleaner Assembly ......................................... 54-55

Crankcase Assembly ......................................... 56-57

Crankshaft and Piston Assembly ....................... 58-59

Flywheel Assembly ............................................ 60-61

Governor Assembly ........................................... 62-63

Intake Exhaust Assembly ................................... 64-65

Cooling Starting Assembly ................................. 66-67

Carburetor Assembly ......................................... 68-69

Starter Assembly ............................................... 70-71

Solenoid Assembly ............................................. 72-73

Terms and Conditions Of Sale — Parts .................. 74

Multiquip GA-6RE/GA-6REA

AC Portable Generators

Here's How To Get Help ............................................ 3

Table Of Contents ..................................................... 4

Parts Ordering Procedures ....................................... 5

Safety Message Alert Symbols .............................. 6-7

Rules for Safe Operation ..................................... 8-10

Operation and Safet Decals .................................... 11

Specifications (Generator) ...................................... 12

Specifications (Engine) ........................................... 13

Dimensions ............................................................. 14

General Information ................................................ 15

Load Application ..................................................... 16

Controls and Indicators ...................................... 17-19

Generator Refueling ............................................... 20

Installation .......................................................... 21-22

Pre-Inspection ......................................................... 23

Pre-Inspection (Engine) .......................................... 24

Initial Start-up (Engine) ...................................... 25-26

Initial Start-up/Generator Operation ....................... 27

Generator Operation/Shutdown.............................. 28

Preparation For Long Term Storage ....................... 29

Maintenance (Engine) ........................................ 31-32

Maintenance (Battery) ............................................ 33

Wiring Diagram (Generator) ................................... 34

Troubleshooting (Engine) ................................... 35-36

Troubleshooting (Generator) .................................. 37

Explanation of Code In Remarks Column ............... 38

Suggested Spare Parts ........................................... 39

Component DrawingsComponent Drawings

Component Drawings

Nameplate and Decals....................................... 40-41

Generator Assembly .......................................... 42-43

Control Box Assembly (GA-6RE) ....................... 44-45

Control Box Assembly (GA-6REA) ..................... 46-47

Muffler Assembly ............................................... 48-49

Pipe Frame Assembly ........................................ 50-51

Battery Assembly ............................................... 52-53

GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05) — PAGE 5

When ordering parts,

please supply the following information:

❒❒

❒Dealer account number

❒❒

❒Dealer name and address

❒❒

❒Shipping address (if different than billing address)

❒❒

❒Return fax number

❒❒

❒Applicable model number

❒❒

❒Quantity, part number and description of each part

❒❒

❒Specify preferred method of shipment:

✓FedEx or UPS Ground

✓FedEx or UPS Second Day or Third Day

✓FedEx or UPS Next Day

✓Federal Express Priority One

✓DHL

✓Tr u c k

Direct TOLL-FREE access

to our Parts Department:

Toll-free nationwide — 800-427-1244

Toll-free FAX — 800-6-PARTS-7 (800/672-7877)

MULTIQUIP INC.

18910 WILMINGTON AVENUE

POST OFFICE BOX 6254

CARSON, CALIFORNIA 90749

310-537-3700 • 800-421-1244

FAX: 310-537-3927

E-MAIL: [email protected]

INTERNET:www.multiquip.com

Here’s how to get help...

Please have the model and serial number

on hand when calling.

MULTIQUIP CORPORATE OFFICE

18910 Wilmington Ave. 800-421-1244

Carson, CA 90746

FAX:

310-537-3927

Email: [email protected]

Internet: www.multiquip.com

PARTS DEPARTMENT

800-427-1244

FAX:

800-672-7877

310-537-3700

FAX:

310-637-3284

MAYCO PARTS

800-306-2926

FAX:

800-672-7877

310-537-3700

FAX:

310-637-3284

SERVICE DEPARTMENT

800-421-1244

FAX:

310-537-4259

310-537-3700

TECHNICAL ASSISTANCE

800-478-1244

FAX:

310-631-5032

WARRANTY DEPARTMENT

800-421-1244,

EXT.

279

FAX:

310-537-1173

310-537-3700,

EXT.

279

PARTS ORDERING PROCEDURES

Note:Unless otherwise indicated by customer, all

orders are treated as “Standard Orders”, and will

ship within 24 hours.We will make every effort to ship

“Air Shipments” the same day that the order is

received, if prior to 2PM west coast time. “Stock

Orders” must be so noted on fax or web forms.

Extra Discounts!

All parts orders which include complete part numbers and

are received by our automated web parts order system, or

by fax qualify for the following extra discounts:

Ordered Standard Stock orders

via orders ($750 list and above)

Fax 3% 10%

Web 5% 10%

Special freight allowances

when you order 10 or more

line items via Web or Fax!**

FedEx Ground Service

at no charge for freight

No other allowances on freight shipped by any other carrier.

**Common nuts, bolts and washers (all items under $1.00

list price) do not count towards the 10+ line items.

Place Your Parts Order Via Web or Fax

For Even More Savings!

(Domestic USA Dealers Only)

NOTE:DISCOUNTSARE SUBJECT TO CHANGE

PAGE 6 — GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05)

GA-6RE/GA-6REA — SAFETY MESSAGE ALERT SYMBOLS

Safety precautions should be followed

at all times when operating this

equipment. Failure to read and

understand the Safety Messages and

Operating Instructions could result in

injury to yourself and others.

FOR YOUR SAFETY AND THE SAFETY OF OTHERS!

This Owner's Manual has been

developed to provide complete

instructions for the safe and efficient

operation of the MQ Model GA-6RE/

GA-6REA

Portable Generators

Refer to the engine manufacturers

instructions for data relative to its safe

operation.

SAFETY MESSAGE ALERT SYMBOLS

The three (3) Safety Messages shown below will inform you

about potential hazards that could injure you or others. The

Safety Messages specifically address the level of exposure to

the operator, and are preceded by one of three words: DANGER,

NOTE

You WILL be

KILLED

SERIOUSLY INJURED

if you DO NOT follow these directions.

You CAN be KILLED or

SERIOUSLY INJURED

you DO NOT follow these directions.

You CAN be

INJURED

if you DO NOT follow

these directions.

CAUTICAUTI

CAUTION

DANGERDANGER

DANGER

WARNINGWARNING

WARNING

Lethal Exhaust Gases

HAZARD SYMBOLS

Potential hazards associated with the operation of a

GA-

6RE/GA-6REA Portable Generators

will be referenced with

Hazard Symbols which appear throughout this manual, and

will be referenced in conjunction with Safety Message Alert

Symbols.

Engine exhaust gases contain

poisonous carbon monoxide. This gas

is colorless and odorless, and can

cause death if inhaled. NEVER operate

this equipment in a confined area or

enclosed structure that does not provide

ample free flow air.

Gasoline is extremely flammable, and

its vapors can cause an explosion if

ignited. DO NOT start the engine near

spilled fuel or combustible fluids.

DO NOT fill the fuel tank while the engine is running or

hot. DO NOT overfill tank, since spilled fuel could ignite if

it comes into contact with hot engine parts or sparks from

the ignition system. Store fuel in approved containers, in

well-ventilated areas and away from sparks and flames.

Engine components can generate extreme

heat. To prevent burns, DO NOT touch

these areas while the engine is running or

immediately after operations. Never

operate the engine with heat shields or heat

guards removed.

ALWAYS wear approved

respiratory

protection when required.

Lethal Exhaust Gas Hazards

WARNINGWARNING

WARNING

Explosive Fuel Hazards

WARNINGWARNING

WARNING

Burn Hazards

WARNINGWARNING

WARNING

Respiratory Hazards

WARNINGWARNING

WARNING

Before using this generator,ensure that the operating

individual has read and understands all instructions in this

manual.

GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05) — PAGE 7

GA-6RE/GA-6REA — SAFETY MESSAGE ALERT SYMBOLS

ALWAYS wear approved eye and

hearing protection.

NEVER operate equipment with covers,

or guards removed. Keep fingers, hands,

hair and clothing away from all moving

parts to prevent injury.

Rotating Parts Hazards

CAUTIONCAUTION

CAUTION

Eye and Hearing Hazards

CAUTIONCAUTION

CAUTION

Other important messages are provided throughout this

manual to help prevent damage to your portable generator,

other property, or the surrounding environment.

Equipment Damage

Hazards

CAUTIONCAUTION

CAUTION

ALWAYS place the power source, circuit

breakers or ON/OFF switch in the OFF

position, when the generators is not in use,

unless connected to transfer switch.

Accidental Starting Hazards

CAUTIONCAUTION

CAUTION

PAGE 8 — GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05)

The following safety guidelines should always be used when

operating the GA-6RE/GA-6REA Portable Generators:

GENERAL SAFETY

■

DO NOT operate or service this

equipment before reading this entire

manual.

■

This equipment should not be operated by persons under

18 years of age.

■

NEVER operate this equipment without proper protective

clothing, shatterproof glasses, steel-toed boots and other

protective devices required by the job.

■

The engine section of this generators requires an adequate

free flow of cooling air.

NEVER

operate the generators in

any enclosed or narrow area

where free flow of the air is

restricted. If the air flow is

restricted it will cause

serious damage to the

generators or engine and

may cause injury to people.

Remember the generator's

engine gives off

DEADLY

carbon monoxide gas.

DANGERDANGER

DANGER

Failure to follow instructions in this manual may lead

to serious injury or even death! This equipment is to

be operated by trained and qualified personnel only!

This equipment is for industrial use only.

■

NEVER operate this equipment under the influence of

drugs

alcohol

Read this manual!

■

NEVER touch the hot exhaust

manifold, muffler or cylinder. Allow

these parts to cool before servicing

engine or generators.

■

ALWAYS wear proper respiratory (mask),

hearing and eye protection equipment when

operating the generators.

■

Whenever necessary, replace nameplate, operation and

safety decals when they become difficult read.

■

Manufacturer does not assume responsibility for any

accident due to equipment modifications.

■

NEVER use accessories or attachments, which are not

recommended by Multiquip for this equipment. Damage

to the equipment and/or injury to user may result.

■

NEVER operate this equipment when not

feeling well due to fatigue, illness or taking

medicine.

GA-6RE/GA-6REA — RULES FOR SAFE OPERATION

■

ALWAYS refuel in a well-ventilated area, away from sparks

and open flames.

■

ALWAYS use extreme caution when

working with flammable liquids. When

refueling, stop the engine and allow it to

cool. DO NOT

smoke

around or near the

machine. Fire or explosion could result

from fuel vapors, or if fuel is spilled on a

hot engine.

■

NEVER operate the generators in an

explosive atmosphere or near

combustible materials. An explosion or

fire could result causing severe

bodily

harm or even death.

■

NEVER disconnect any

"emergency or safety devices"

These devices are intended for operator safety. Disconnection

of these devices can cause severe injury, bodily harm or even

death! Disconnection of any of these devices will void all

warranties.

GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05) — PAGE 9

GA-6RE/GA-6REA — RULES FOR SAFE OPERATION

■

ALWAYS be sure the operator is familiar with proper safety

precautions and operation techniques before using generator.

■

NEVER leave the generators unattended, turn off engine

when unattended.

■

Unauthorized equipment modifications will void all

warranties.

■

ALWAYS ensure generators are on level ground before use.

■

DO NOT place hands or fingers inside generators engine

compartment when engine is running.

■

NEVER run engine without air cleaner. Severe engine damage

may occur.

■

NEVER change or adjust the engine speed which has been

set at the factory prior to shipping.

■

Removing the engine oil drain plug while

the engine is hot will result in hot oil to gush

out of the oil drain plug, therefore causing

severe scalding to any persons in the general

area of the generator.

Power Cord Safety

■

NEVER let power cables or cords

lay in wate

■

NEVER

stand in water

while AC power from the generators

are being transfer to a load.

■

NEVER use a defective or frayed power cable. Check the

cable for cuts in the insulation.

■

NEVER use a extension cord that is frayed or damaged where

the insulation has been cut.

■

ALWAYS make certain that proper power or extension cord

has been selected for the job See Table 4.

Grounding Safety

■

ALWAYS make sure that electrical circuits are properly

grounded

per the

National Electrical Code

(NEC) and

local codes before operating generator. Severe

injury

death!

by electrocution can result from operating an

ungrounded generator.

■

ALWAYS make sure generators are properly grounded to a

suitable earth ground (GROUND ROD). See installation in

this manual.

■

NEVER use

gas piping

as an electrical ground.

Maintenance Safety

■

NEVER lubricate components or attempt service on a running

machine.

■

HighTemperatures – Always stop engine and

allow the engine to cool before adding fuel, oil

or performing service and maintenance

functions. Contact with

hot!

components can

cause serious burns.

■

Keep the machinery in proper running condition.

■

Fix damage to the machine immediately and replace any

broken parts immediately.

■

ALWAYS replace any worn or damaged warning decals.

■

ALWAYS store equipment properly when it is not being used.

Equipment should be stored in a clean, dry location out of the

reach of children and un-authorized personnel.

■

The electrical voltage required to operate the generators can

cause severe injury or even death through physical contact

with live circuits.

Turn all circuit breakers OFF before

performing maintenance on the generator.

■

Dispose of hazardous waste properly. Examples of potentially

hazardous waste are used motor oil, fuel and fuel filters.

■

DO NOT use food or plastic containers to dispose of

hazardous waste.

■

DO NOT pour waste, oil or fuel directly onto the ground,

down a drain or into any water source.

PAGE 10 — GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05)

Backfeed to a utility system can cause

electrocution

and or property damage.

NEVER connect the generators to a

building's electrical system without a

transfer switch or other approved device.

All installations should be performed by

licensed electrician

in accordance

with all applicable laws and electrical

codes. Failure to do so could result in

electrical shock or burn causing serious

injury or even death!

GA-6RE/GA-6REA — RULES FOR SAFE OPERATION

Emergencies

■

ALWAYS know the location of the

nearest

fire extinguisher

■

ALWAYS know the location of the nearest

first aid kit

■

In emergencies

always

know the location of the

nearest phone or

keep a phone on the job site

Also know the phone numbers of the nearest

ambulance

doctor

and

fire department

. This

information will be invaluable in the case of an

emergency.

DANGERDANGER

DANGER

ELECTROCUTION HAZARDSELECTROCUTION HAZARDS

ELECTROCUTION HAZARDS

During operation of this generation, there

exists the possibility of

electrocution

electrical shock or burn

, which can

cause

severe bodily harm

or even

DEATH!

To avoid these hazards:

NEVER use

damaged

worn

cables when connecting

equipment to the generator. Make sure power connecting

cables are securely connected to the generator’s output

receptacles, incorrect connections may cause damage

to the generators and electrical shock.

NEVER insert any objects into

the output receptacles during

operation. This is extremely

dangerous. ALWAYS turn-off

the generators and place all circuit breakers in the “OFF”

position when contact with the output receptacles is

required. There exist the possibility of

electrocution,

electrical shock or burn, which can cause severe

bodily harm or even death

NEVER grab or touch a live

power cord with wet hands, the

possibility exist of electrical

shock, electrocution, and even

death!

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