Neilsen CT5271 Bedienungsanleitung

AIR PUNCH/FLANGE TOOL CT5271

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ORIGINAL INSTRUCTIONS

Cannon Tools Limited

Address: 20 Station Road, Rowley Regis, West Midlands, B65 0JU.U.K.

SAVE THESE INSTRUCTIONS AND PRECAUTIONS.

READ ALL PRECAUTONS AND INSTRUCTIONS BEFORE USE.



We CANNON TOOLS LTD

20 Station road, Rowley Regis, West Midlands,B65 0JU.U.K.

Declare that the following machine complies with the appropriate basic safety and

health requirements of the EC Directive based on its design and type, as brought

into circulation by us.

In case of alteration of the machine, not agreed upon by us, this declaration will

lose its validity.

Product description: AIR PUNCH/FLANGE TOOL

Model: CT5271

Applicable EC Directives:

EC Machinery Directive 2006/42/EC

Harmonized standards

EN ISO 12100

20 Station Road, Rowley Regis, West Midlands, B65 0JU.U.K.

Mr. Gurcharan Tony Singh Sanghera

Managing Director

CANNON TOOLS LTD

2019-11-14

EC DECLARATION OF CONFORMITY

SPECIFICATIONS

WARNING!

READ AND UNDERSTAND ALL INSTRUCTIONS

Failure to follow all instructions listed below may result in

serious injury.

SAVE THESE INSTRUCTIONS

ASSEMBL

Y INSTRUCTIONS

NOTE: For additional information regarding the parts listed in the following pages, refer to

the Assembly Diagram this manual.

WARNING! silooTegnalF/hcnuPriAehtfo)02(reveLelttorhTehterusekaM

“OFF” and the tool is disconnected from its air supply before making any adjust-

ments.

AIR SUPPLY ASSEMBLY INSTRUCTIONS

Figure 1

Working pressure: 90 PSI

Average air consumption: 4 CFM

Punch hole dia: 5mm

Punching hole thickness: 0.8-1.2mm

Air inlet: 1/4 “

NOTE: For best service you should incorporate an oiler, regulator, and in-line ﬁlter (none

of which are included) as shown in Figure 1.

NOTE: If you are not using an automatic oiler system as shown in Figure 1, add a few

drops of pneumatic tool oil (not included) to the airline connection. Add a few drops

after each hour of continual operation.

Prepare a 1/4” air connector (not included) by wrapping the threads with plumbers

tape before connecting to the Air Inlet (19) on the bottom of the Air Punch/Flange

Tool. Thread the Air Hose from your compressor to the Air Punch/Flange Tool at

the Air Inlet (19).

Set the air pressure on your compressor to 90 PSI. Do not exceed 90 PSI.

Frequently check the air connections to make sure they remain secure.

OPERATION INSTRUCTIONS

PUNCHING

WARNING: Always wear heavy-duty leather gloves when handling sheet

metal. Sharp edges can cause severe injury. Always wear ANSI-approved safety

goggles.

Pre-mark the desired location of each hole you wish to punch on the workpiece.

NOTE: If the workpiece is to be both punched and ﬂanged, ﬂange it ﬁrst, then measure for

the hole placement. Flanging will change the dimensions of the workpiece.

Connect the Air Punch/Flange Tool to your air supply. Do not exceed 90 PSI.

Insert the edge of the workpiece between the Punch Die (3) and the Punch (6).

Make sure your marks are aligned with the Punch Die (3).

Squeeze the Throttle Lever (20) and the Punch (6) will pierce the workpiece.

Align the tool with the next mark on the workpiece and repeat step 5 until the job

is ﬁnished.

Disconnect the air supply.

WARNING: After disconnecting the Air Punch/Flange Tool from the air supply

there could still be enough air pressure to ﬁre the Punch/Flange. After making

sure the air supply is disconnected, ALWAYS ﬁre the Punch/Flange repeatedly to

make sure all air is bled from the tool.

INSPECTION, MAINTENANCE, AND CLEANING

WARNING! Make sure the Throttle Lever (20) is in its “OFF” position and that

the Air Punch/Flange Tool is disconnected from its air supply before performing any

inspection, maintenance, or cleaning procedures.

BEFORE EACH USE, inspect the general condition of the tool. Check for loose

screws, misalignment or binding of moving parts, cracked or broken parts, and

any other condition that may affect its safe operation. If abnormal noise or vibra-

tion occurs, have the problem corrected before further use. Do not use damaged

equipment.

WHEN NECESSARY,ﬁll the hydraulic system with a high quality hydraulic oil. Re-

move the Oil Plug (13), reﬁll and then replace the Oil Plug (13). See Figure 2

o adjust the Punch, loosen the Set Screw (2) and rotate the tool head. After mak-

ing needed adjustment, tighten the Set Screw (2). See Figure 2

TROUBLESHOOTING

Problem Possible Causes Probable Solutions

Punch/Flange will not

start

Air supply not connected.

Air hose/hoses not securely

connected, or damaged and

leaking air.

Check, make sure air supply is

properly connected to the tool.

Check all air hose and connections.

if any air hose damage is found,

replace the damaged hose/hoses.

Do not apply duct tape or wraps of

any kind to the damaged area.

Punch/Flange will

not operate smoothly

when punching and/or

ﬂanging.

Possible dirt or debris gathered in

moving parts.

1. Make sure Anvil (9) and Clamp (1)

as well as the Punch Die (3) and

Punch (6) are wiped clean of any

dirt or debris.

PARTS LIST

Part Description Q’ty

1 Clamp 1

2 Set Screw 1

3 Punch Die 1

4 Guide Bushing 1

5 Cup Spring 13

6 Punch 1

7 Screw 2

8 Plate Guard 1

9 Anvil 1

10 Oil Seal 1

11 Support Ring 1

12 O-ring 1

13 Oil Plug 1

14 O-ring 1

15 Hydraulic Cylinder 1

16 Air Cylinder 1

17 Plastic Wrap 1

18 Valve Body 1

19 Air Inlet 1

Part Description Q’ty

20 Throttle Lever 1

21 Spring Pin 1

22 O-ring 1

23 Push Rod 1

24 Spring 1

25 Valve 1

26 Spring 1

27 O-ring 1

28 Screw 1

29 O-ring 1

30 Support Ring 1

31 Hydraulic Piston 1

32 O-ring 1

33 Support Ring 2

34 Spring 1

35 Piston 1

36 O-ring 1

37 Spring Washer 1

ASSEMBLY DIAGRAM

CANNON TOOLS LTD

Add: 20 station road, Rowley Regis, west midlands,B65 0JU.U.K.

Made in China

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