New Holland Guardian SP.240R Tier 3 Bedienungsanleitung

Part number 47657030

1st edition English

April 2014

SERVICE MANUAL

Guardian™ SP.240R

Guardian™ SP.275R

Tier 3

Sprayer

PIN YDYM00602 and above

PrintedinU.S.A.

Racine Wisconsin 53404 U.S.A.

Contents

INTRODUCTION

Engine.......................................................................................10

[10.001]Engineandcrankcase.............................................................10.1

[10.202]Aircleanersandlines..............................................................10.2

[10.206]Fuellters..........................................................................10.3

[10.210]Liftpumpandlines.................................................................10.4

[10.216]Fueltanks..........................................................................10.5

[10.254]Intakeandexhaustmanifoldsandmufer.........................................10.6

[10.400]Enginecoolingsystem.............................................................10.7

[10.414]Fananddrive......................................................................10.8

Transmission..............................................................................21

[21.112]Powershuttletransmission.........................................................21.1

[21.145]Gearboxinternalcomponents......................................................21.2

[21.200]Dropbox............................................................................21.3

Frontaxlesystem.......................................................................25

[25.100]Poweredfrontaxle.................................................................25.1

[25.400]Non-poweredfrontaxle............................................................25.2

Rearaxlesystem........................................................................27

[27.100]Poweredrearaxle..................................................................27.1

[27.106]Rearbevelgearsetanddifferential................................................27.2

Brakesandcontrols....................................................................33

[33.202]Hydraulicservicebrakes...........................................................33.1

[33.110]Parkingbrakeorparkinglock......................................................33.2

Hydraulicsystems.......................................................................35

[35.000]Hydraulicsystems..................................................................35.1

[35.106]Variabledisplacementpump.......................................................35.2

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[35.300]Reservoir,cooler,andlters........................................................35.3

Pneumaticsystem......................................................................36

[36.100]Pneumaticsystem..................................................................36.1

[36.200]Pneumaticoperatedcomponents..................................................36.2

Framesandballasting.................................................................39

[39.100]Frame..............................................................................39.1

Steering.....................................................................................41

[41.200]Hydrauliccontrolcomponents......................................................41.1

[41.206]Pump...............................................................................41.2

[41.216]Cylinders...........................................................................41.3

Wheels......................................................................................44

[44.511]Frontwheels........................................................................44.1

[44.520]Rearwheels........................................................................44.2

Cabclimatecontrol.....................................................................50

[50.100]Heating.............................................................................50.1

[50.200]Airconditioning.....................................................................50.2

Electricalsystems.......................................................................55

[55.015]Enginecontrolsystem..............................................................55.1

[55.100]Harnessesandconnectors.........................................................55.2

[55.050]Heating,Ventilation,andAir-Conditioning(HVAC)controlsystem.................55.3

[55.201]Enginestartingsystem.............................................................55.4

[55.301]Alternator...........................................................................55.5

[55.302]Battery..............................................................................55.6

[55.521]Cabsprayercontrols...............................................................55.7

[55.000]Electricalsystem...................................................................55.8

[55.640]Electronicmodules.................................................................55.9

Spraying....................................................................................78

[78.110]Chemicalspraying..................................................................78.1

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[78.111]Sprayingpump.....................................................................78.2

[78.120]Foammarkingsystem..............................................................78.3

Accessories...............................................................................88

[88.100]Accessories........................................................................88.1

Platform,cab,bodywork,anddecals.............................................90

[90.105]Machineshieldsandguards.......................................................90.1

[90.124]Pneumatically-adjustedoperatorseat..............................................90.2

[90.150]Cab.................................................................................90.3

[90.151]Cabinterior.........................................................................90.4

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INTRODUCTION

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Contents

INTRODUCTION

Personalsafety.................................................................................3

Safetyrules(*)..................................................................................4

Safetyrules.....................................................................................5

Safetyrules-Ecologyandtheenvironment....................................................6

Torque-Minimumtighteningtorquesfornormalassembly(*).................................7

Torque-Standardtorquedataforhydraulics(*)..............................................12

Basicinstructions-Importantnoticeregardingequipmentservicing.........................14

Basicinstructions-Shopandassembly......................................................15

Generalspecication-Tireandrimrepair....................................................17

CapacitiesLubricantsanduidcapacities....................................................19

ProductidenticationMachineserialnumber.................................................20

Productidentication(*)......................................................................21

Productidentication(*)......................................................................23

(*)Seecontentforspecicmodels

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INTRODUCTION

Personalsafety

WARNING

Maintenancehazard!

Beforeyoustartservicingthemachine,attachaDONOTOPERATEwarningtagtothemachineina

visiblearea.

Failuretocomplycouldresultindeathorseriousinjury.W0004A

AttachaDONOTOPERATE(TAG)tothemachineinanareathatisclearlyvisiblewheneverthemachineisnot

operatingproperlyand/orrequiresservice.

Completethetaginformationforthe"REASON"thetagisattachedbydescribingthemalfunctionorservicerequired.

Validatethereasonforattachingthetagbysigningyournameinthedesignatedareaonthetag.

Thetagshouldonlyberemovedbythepersonwhosignedandattachedthetag,aftervalidatingtherepairsorservices

havebeencompleted.

(A)(D)

(E)

(B)

(F)

(C)

873586971

TagComponents

A.DONOTREMOVETHISTAG!-(Warning)Thetagshouldonlyberemovedbythepersonwhosignedandat-

tachedthetag,aftervalidatingtherepairsorserviceshavebeencompleted.

B.SeeOtherSide-(Referencetoadditionalinformationonoppositesideofthetag.)

C.CNHPartNumber-(RequestthispartnumberfromyouServicePartsDealertoobtainthisDONOTOPERATE

tag.)

D.DONOTOPERATE-(Warning!)

E.REASON-(Areafordescribingmalfunctionorservicerequiredbeforeoperation.)

F.Signedby-(Signaturearea-tobesignedbythepersonvalidatingthereasonforinstallationofthetag.)

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INTRODUCTION

Safetyrules

SP .240R

SP .275R

BT09A2131

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INTRODUCTION

Safetyrules

Personalsafety

Thisisthesafetyalertsymbol.Itisusedtoalertyoutopotentialpersonalinjuryhazards.Obeyall

safetymessagesthatfollowthissymboltoavoidpossibledeathorinjury.

ThroughoutthismanualyouwillndthesignalwordsDANGER,WARNING,andCAUTIONfollowedbyspecialin-

structions.Theseprecautionsareintendedforthepersonalsafetyofyouandthoseworkingwithyou.

Readandunderstandallthesafetymessagesinthismanualbeforeyouoperateorservicethemachine.

DANGERindicatesahazardoussituationthat,ifnotavoided,willresultindeathorseriousinjury.

WARNINGindicatesahazardoussituationthat,ifnotavoided,couldresultindeathorseriousinjury.

CAUTIONindicatesahazardoussituationthat,ifnotavoided,couldresultinminorormoderateinjury.

FAILURETOFOLLOWDANGER,WARNING,ANDCAUTIONMESSAGESCOULDRESULT

INDEATHORSERIOUSINJURY.

Machinesafety

NOTICE:Noticeindicatesasituationthat,ifnotavoided,couldresultinmachineorpropertydamage.

ThroughoutthismanualyouwillndthesignalwordNoticefollowedbyspecialinstructionstopreventmachineor

propertydamage.ThewordNoticeisusedtoaddresspracticesnotrelatedtopersonalsafety.

Information

NOTE:Noteindicatesadditionalinformationthatclariessteps,procedures,orotherinformationinthismanual.

ThroughoutthismanualyouwillndthewordNotefollowedbyadditionalinformationaboutastep,procedure,or

otherinformationinthemanual.ThewordNoteisnotintendedtoaddresspersonalsafetyorpropertydamage.

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INTRODUCTION

Safetyrules-Ecologyandtheenvironment

Soil,air,andwaterarevitalfactorsofagricultureandlifeingeneral.Whenlegislationdoesnotyetrulethetreatment

ofsomeofthesubstancesrequiredbyadvancedtechnology,soundjudgmentshouldgoverntheuseanddisposalof

productsofachemicalandpetrochemicalnature.

NOTE:Thefollowingarerecommendationsthatmaybeofassistance:

•Becomeacquaintedwithandensurethatyouunderstandtherelativelegislationapplicabletoyourcountry.

•Wherenolegislationexists,obtaininformationfromsuppliersofoils,lters,batteries,fuels,antifreeze,cleaning

agents,etc.,withregardtotheireffectonmanandnatureandhowtosafelystore,use,anddisposeofthese

substances.

•Agriculturalconsultantswill,inmanycases,beabletohelpyouaswell.

Helpfulhints

•Avoidllingtanksusingcansorinappropriatepressurizedfueldeliverysystemsthatmaycauseconsiderable

spillage.

•Ingeneral,avoidskincontactwithallfuels,oils,acids,solvents,etc.Mostofthemcontainsubstancesthatmaybe

harmfultoyourhealth.

•Modernoilscontainadditives.Donotburncontaminatedfuelsandorwasteoilsinordinaryheatingsystems.

•Avoidspillagewhendrainingoffusedenginecoolantmixtures,engine,gearboxandhydraulicoils,brakeuids,etc.

Donotmixdrainedbrakeuidsorfuelswithlubricants.Storethemsafelyuntiltheycanbedisposedofinaproper

waytocomplywithlocallegislationandavailableresources.

•Moderncoolantmixtures,i.e.antifreezeandotheradditives,shouldbereplacedeverytwoyears.Theyshouldnot

beallowedtogetintothesoil,butshouldbecollectedanddisposedofproperly.

•Donotopentheair-conditioningsystemyourself.Itcontainsgasesthatshouldnotbereleasedintotheatmosphere.

YourNEWHOLLANDdealerorairconditioningspecialisthasaspecialextractorforthispurposeandwillhaveto

rechargethesystemproperly.

•Repairanyleaksordefectsintheenginecoolingorhydraulicsystemimmediately.

•Donotincreasethepressureinapressurizedcircuitasthismayleadtoacomponentfailure.

•Protecthosesduringweldingaspenetratingweldsplattermayburnaholeorweakenthem,allowingthelossof

oils,coolant,etc.

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