Nilfisk-ALTO POSEIDON 7 - C3 Bedienungsanleitung

POSEIDON 7 - C3

SERVICE MANUAL

ENGLISH

POSEIDON 7 NEW-C3_en_Ver.1.0_33/12

Preface

This service manual contains detailed description of the main repair work on the cold HPW

POSEIDON 7.

Repair work requires a suitable testing workplace with the necessary water and power supply.

If operating errors are evident, refer the customer to the operating instructions.

A fault in the cleaner can have several causes as described in the section on troubleshooting.

Refer to the illustrated spare parts lists during repairs. They show the assembly position and the

sequence in which the individual components should be assembled.

See ”Technical Service Bulletin (TSB) sheets. They include information on technical

modifications that have been made after this repair manual was printed.

”Technical Service Bulletin” sheets are also valid as a supplement to the spare parts list until

publication of a new edition.

Repair manuals and ” Technical Service Bulletin” sheets should be available at the site

where repairs are carried out.

It is not permitted to give them to third parties.

Use original Nilfisk-ALTO spare parts only.

I. Special tools /Spare parts

Wiring diagrams

Adjustment / Test

Service / Repair

Troubleshooting

Function

Construction

Technical data

Safety instructions

Index

POSEIDON 7 NEW-C3_en_Ver.1.0_33/12

A. Safety instructions ................................................... 5

B. Technical data .......................................................... 6

C. Constrution

-Overview Unit: .......................................................... 17

- Overview Motor/pump .............................................. 19

D. Function

-Function By-pass system .......................................... 22

-Schematic function.................................................... 23

E. Troubleshooting

-Table......................................................................... 24

F. Service / Repair

-Indification................................................................. 26

-Chassis ..................................................................... 26

-Water outlet/ By-pass system ................................... 27

-Pump ........................................................................ 28

-Wobble disc / motor ................................................. 30

G. Adjustment / Test

- Safety valve ............................................................. 31

H. Wiring diagrams

- ................................................................................. 32

POSEIDON 7 NEW-C3_en_Ver.1.0_33/12

Safety instructions

For your own safety

ESD measures

(electrostatic discharge)

Observe valid safety regulations

for electrical equipment. In

particular, observe the following

regulations:

IEC 60335-2-79

EN 60335-2-79

Additionally:

Also see national regulations

Before using the cleaner, always

read the operating instructions

and keep them readily available.

Repair work should be carried

out by persons instructed in

electrical installations or by

trained electricians only.

Take the following ESD precautions before carrying out any

repairs to the electronics:

 Touch the earth conductor before repairing the cleaner

( to discharge electrostatic charge from your body ).

 Wear wrist band if necassary.

 Use a conductive floor covering or a conductive table cover.

 Never touch the printed circuit board or electronic components

( always hold on to plastic ).

 Transport electronic components in conductive packaging

( e.g. ESD bag ).

Technical data

POSEIDON 7 NEW-C3_en_Ver.1.0_33/12 6

Parent item no: Descripon:

107146800 POSEIDON 7-67 FA 400/3/50 EU

Service data Unit Value

Model POSEIDON 7-67 FA

Item no. → 107146800

Technical Data ↓

Pump:

Pressure pump head @ Qiec bar 184

Pressure pump outlet @ Qiec bar 183

Pressure gun outlet @ Qiec bar 150

Retaining pressure* bar -

Flow. Qiec l/min 18,4

Suction height dry m1

Suction height primed m2,5

Pump type C3

Number of pistons 4

Piston type Full Ceramic

Stroke mm 0

Pump oil type Castrol ALPHASyn 150

Pump oil amount l1,1

Electric:

Electric data

Control voltage V

Highvoltage (HV) test voltage V1,5

HV Insulation resistance 1

Earth circuit resistance 0,2

Pump revolutions 1450

Electrical diagram no. 106420552

Unit Data:

Nozzle size, water NT 0680

Max. Inlet temp. (primed) °C -

Max. Inlet temp. (suction) °C 70

Max. Inlet temp. (pressure fed) °C 85

Gun Type ERGO 2000 STD INCL. SWIVEL NILFISK

Primary Lance Type TORNADO PLUS LANCE 1120 BEND

Secondary Lance Type None

Hose DN10 x 10m - Black

Guarantied sound power 88

Impactfactor calculated 0

Vibration ISO 5349, lance 1 / lance 2 #REF!

Protection Class IPX5

Machine incl. standard acc. kg 89

Size - Machine alone L x W x H mm #REF!

Technical data

POSEIDON 7 NEW-C3_en_Ver.1.0_33/12 7

Parent item no: Descripon:

107146801 POSEIDON 7-67 FAXT 400/3/50 EU

Service data Unit Value

Model POSEIDON 7-67 FAXT

Item no. → 107146801

Technical Data ↓

Pump:

Pressure pump head @ Qiec bar 190

Pressure pump outlet @ Qiec bar 190

Pressure gun outlet @ Qiec bar 149

Retaining pressure* bar -

Flow. Qiec l/min 18,3

Suction height dry m1

Suction height primed m2,5

Pump type C3

Number of pistons 4

Piston type Full Ceramic

Stroke mm 0

Pump oil type Castrol ALPHASyn 150

Pump oil amount l1,1

Electric:

Electric data

Control voltage V

Highvoltage (HV) test voltage V1,5

HV Insulation resistance 1

Earth circuit resistance 0,2

Pump revolutions 1450

Electrical diagram no. 106420552

Unit Data:

Nozzle size, water NT 0680

Max. Inlet temp. (primed) °C -

Max. Inlet temp. (suction) °C 70

Max. Inlet temp. (pressure fed) °C 85

Gun Type ERGO 2000 STD INCL. SWIVEL NILFISK

Primary Lance Type TORNADO PLUS LANCE 1120 BEND

Secondary Lance Type TURBOHAMMER PLUS 1040 STRAIGHT W/O

Hose DN10 x 15m - Grey

Guarantied sound power 88

Impactfactor calculated 0

Vibration ISO 5349, lance 1 / lance 2 #REF!

Protection Class IPX5

Machine incl. standard acc. kg 95

Size - Machine alone L x W x H mm #REF!

Technical data

POSEIDON 7 NEW-C3_en_Ver.1.0_33/12 8

Parent item no: Descripon:

107146802 POSEIDON 7-67 FFA 400/3/50 EU

Service data Unit Value

Model POSEIDON 7-67 FFA

Item no. → 107146802

Technical Data ↓

Pump:

Pressure pump head @ Qiec bar 183

Pressure pump outlet @ Qiec bar 183

Pressure gun outlet @ Qiec bar 150

Retaining pressure* bar -

Flow. Qiec l/min 18,4

Suction height dry m1

Suction height primed m2,5

Pump type C3

Number of pistons 4

Piston type Full Ceramic

Stroke mm 0

Pump oil type Castrol ALPHASyn 150

Pump oil amount l1,1

Electric:

Electric data

Control voltage V

Highvoltage (HV) test voltage V1,5

HV Insulation resistance 1

Earth circuit resistance 0,2

Pump revolutions 1450

Electrical diagram no. 106420552

Unit Data:

Nozzle size, water NT 0680

Max. Inlet temp. (primed) °C -

Max. Inlet temp. (suction) °C 70

Max. Inlet temp. (pressure fed) °C 85

Gun Type ERGO 2000 STD INCL. SWIVEL NILFISK

Primary Lance Type TORNADO PLUS LANCE 1120 BEND

Secondary Lance Type None

Hose DN10 x 10m - Grey

Guarantied sound power 88

Impactfactor calculated 0

Vibration ISO 5349, lance 1 / lance 2 #REF!

Protection Class IPX5

Machine incl. standard acc. kg 89

Size - Machine alone L x W x H mm #REF!

Technical data

POSEIDON 7 NEW-C3_en_Ver.1.0_33/12 9

Parent item no: Descripon:

107146803 POSEIDON 7-67 FA 230;400/3/50 NO

Service data Unit Value

Model POSEIDON 7-67 FA

Item no. → 107146803

Technical Data ↓

Pump:

Pressure pump head @ Qiec bar 183

Pressure pump outlet @ Qiec bar 183

Pressure gun outlet @ Qiec bar 150

Retaining pressure* bar -

Flow. Qiec l/min 18,4

Suction height dry m1

Suction height primed m2,5

Pump type C3

Number of pistons 4

Piston type Full Ceramic

Stroke mm 0

Pump oil type Castrol ALPHASyn 150

Pump oil amount l1,1

Electric:

Electric data

Control voltage V

Highvoltage (HV) test voltage V1,5

HV Insulation resistance 1

Earth circuit resistance 0,2

Pump revolutions 1450

Electrical diagram no. 106420556

Unit Data:

Nozzle size, water NT 0680

Max. Inlet temp. (primed) °C -

Max. Inlet temp. (suction) °C 70

Max. Inlet temp. (pressure fed) °C 85

Gun Type ERGO 2000 STD INCL. SWIVEL NILFISK

Primary Lance Type TORNADO PLUS LANCE 1120 BEND

Secondary Lance Type None

Hose DN10 x 10m - Black

Guarantied sound power 89

Impactfactor calculated 0

Vibration ISO 5349, lance 1 / lance 2 #REF!

Protection Class IPX5

Machine incl. standard acc. kg 90

Size - Machine alone L x W x H mm #REF!

Technical data

POSEIDON 7 NEW-C3_en_Ver.1.0_33/12 10

Parent item no: Descripon:

107146804 POSEIDON 7-67 FA 200/3/50 JP

Service data Unit Value

Model POSEIDON 7-67 FA

Item no. → 107146804

Technical Data ↓

Pump:

Pressure pump head @ Qiec bar 183

Pressure pump outlet @ Qiec bar 183

Pressure gun outlet @ Qiec bar 150

Retaining pressure* bar 230

Flow. Qiec l/min 18,4

Suction height dry m1

Suction height primed m2,5

Pump type C3

Number of pistons 4

Piston type Full Ceramic

Stroke mm 0

Pump oil type Castrol ALPHASyn 150

Pump oil amount l1,1

Electric:

Electric data

Control voltage V

Highvoltage (HV) test voltage V1,5

HV Insulation resistance 1

Earth circuit resistance 0,2

Pump revolutions 1450

Electrical diagram no. 106420555

Unit Data:

Nozzle size, water NT 0680

Max. Inlet temp. (primed) °C -

Max. Inlet temp. (suction) °C 70

Max. Inlet temp. (pressure fed) °C 85

Gun Type ERGO 2000 STD INCL. SWIVEL NILFISK

Primary Lance Type TORNADO PLUS LANCE 1120 BEND

Secondary Lance Type None

Hose DN10 x 10m - Black

Guarantied sound power 88

Impactfactor calculated 0

Vibration ISO 5349, lance 1 / lance 2 #REF!

Protection Class IPX5

Machine incl. standard acc. kg 91

Size - Machine alone L x W x H mm #REF!

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