Norac UC4+ Bedienungsanleitung

JOHN DEERE 4920

Installation Manual

Spray Height Controller

Improving the competitiveness of Industry and

Agriculture through Precision Measurement

Printed in Canada

Reorder P/N: UC4+BC+JD6-INST Rev A (JOHN DEERE 4920)

NORAC Systems International Inc. reserves the right to improve products and their specifications without notice and without the

requirement to update products sold previously. Every effort has been made to ensure the accuracy of the information contained

in this manual. The technical information in this manual was reviewed at the time of approval for publication.

TABLE OF CONTENTS

1INTRODUCTION .................................................................................................................................. 1

2GENERAL SYSTEM DESCRIPTION .................................................................................................. 2

3PARTS LISTS ...................................................................................................................................... 3

4INSTALLATION PROCEDURE ........................................................................................................... 7

4.1 EXISTING SYSTEM CHECK ............................................................................................................... 7

4.2 BOOM SPEED TEST........................................................................................................................ 7

4.3 WING SENSOR INSTALLATION......................................................................................................... 9

4.4 MAIN LIFT SENSOR INSTALLATION ................................................................................................ 12

4.5 ROLL SENSOR INSTALLATION....................................................................................................... 13

4.5.1 Boom Roll Sensor Mounting.................................................................................................. 14

4.5.2 Chassis Roll Sensor Mounting .............................................................................................. 15

4.5.3 Inverted Roll Sensor Mounting .............................................................................................. 16

4.5.4 Temperature probe................................................................................................................ 16

4.6 HYDRAULIC INSTALLATION ........................................................................................................... 17

4.6.1 Valve Assembly ..................................................................................................................... 17

4.6.2 Valve Mounting...................................................................................................................... 18

4.6.3 Hydraulic Plumbing ............................................................................................................... 19

4.7 ELECTRICAL INSTALLATION .......................................................................................................... 21

4.8 COMPLETING THE INSTALLATION .................................................................................................. 26

5ELECTRICAL REFERENCE – CABLE DRAWINGS........................................................................ 27

5.1 ITEM C1: 44662B –SENSOR TRUNK CABLE................................................................................. 27

5.2 ITEM C02: 44668 –SENSOR BRANCH CABLE ............................................................................... 27

5.3 ITEM C02B: 44664 –CABLE UC4 CAN NODE DUAL.................................................................... 28

5.4 ITEM C03: 44656 –VALVE CABLE (VARIABLE RATE).................................................................... 28

5.5 ITEM C4: 44651 –VALVE EXTENSION CABLE ............................................................................... 29

5.6 ITEM C10: 44650-14 –POWER CABLE UC3 BOOM CONTROL JOHN DEERE .................................. 29

5.7 ITEM C12: 44658-10 –CABLE VALVE UC3 BC JD 4920.............................................................. 30

1 INTRODUCTION

Congratulations on your purchase of the NORAC UC4+ Spray Height Controller. This system is

manufactured with top quality components and is engineered using the latest technology to

provide operating features and reliability unmatched for years to come.

When properly used the system can provide protection from sprayer boom damage, improve

sprayer efficiency, and ensure chemicals are applied correctly.

Please take the time to read this manual completely before attempting to install the system. A

thorough understanding of this manual will ensure that you receive the maximum benefit from

the system.

YOUR INPUT CAN HELP MAKE US BETTER! If you find issues or have suggestions

regarding the parts list or the installation procedure, please don’t hesitate to contact us via

the information given below:

Phone: 1-800-667-3921 Canada (Toll Free)

1-866-306-6722 United States (Toll Free)

0-800-404-8389 United Kingdom (Toll Free)

1-306-664-6711 all other regions

E-mail: [email protected]

Website: www.norac.ca

2 GENERAL SYSTEM DESCRIPTION

Figure 1 depicts the general system layout of the UC4+ Spray Height Controller system.

Figure 1 – System Components and General Location

NOTICE:

Every effort has been made to ensure the

accuracy of the information contained in this

manual. All parts supplied are selected

specially to fit the sprayer to facilitate a

complete installation. However, NORAC

cannot guarantee all parts fit as intended due

to the variations of the sprayer by the

manufacturer. Please read this manual in

its entirety before attempting installation.

ATTENTION:

When installing the UC4+ System please be

aware that at a point in the installation your

sprayer booms will be inoperative until the

installation is complete. Any installation

procedure requiring boom movement will

need to be done first. Once the hydraulics

have been disconnected you must complete

the electrical installation before the booms

become operative.

3 PARTS LISTS

The parts that come with your UC4+ Spray Height Controller are listed in Table 1. The item number on

the left side of this table references each part.

Please ensure that all parts in your kit are present before proceeding with your installation.

Table 1 – JOHN DEERE 4920 Spray Height Controller System Parts (Rev A)

Item Part Number Name Quantity

B05 44706-01 KIT CABLE TIE BLACK 10 PCS 21 IN 150 PCS 7.5 IN 1

B10 44700-06 BRACKET VALVE MOUNTING STD 1

B11 44743 MOUNTING BRACKET MAIN LIFT SENSOR UC4 PLUS 1

B13 44728 MOUNTING BRACKET COMPLETE UC4 BREAKAWAY EXTENDED 2

B15 105415 CLAMP EXHAUST 2IN PLATED 4

B16 105416 CLAMP EXHAUST 1-1/4 IN PLATED 4

C01 44662B-40 CABLE UC3 SENSOR TRUNK AMPF TO AMPF BLACK STANDARD 40FEET 1

C02 44668 CABLE UC3 SENSOR BRANCH 1 AMP RECEPT 3 AMP PLUG BC 1

C02A 44664 CABLE UC4 CAN NODE DUAL 1

C03 44656 CABLE VALVE VARIABLE RATE 1

C04 44651 CABLE VALVE EXTENSION 1

C10 44650-14 CABLE POWER UC3 BOOM CONTROL JOHN DEERE 1

C12 44658-10 CABLE UC3 VALVE BC JD4920 1

E01 4461BC+ UC4 PLUS BOOM CONTROL PANEL 1

E02 44631 UC4 ULTRASOUND SENSOR 3

E03 44641 UC4 PLUS ROLL SENSOR W TEMPERATURE PROBE 1

E04 44642 UC4 PLUS ROLL SENSOR 1

H02 44863-23 HOSE ASSEMBLY 122R2-06 32IN L 6FORX 6FORX 2

H06 44862-06 HOSE ASSEMBLY 122R2-04 252 IN L 4FORX 4FORX 1

H20 44865-18 HYDRAULICS FITTING KIT - JD6 1

M01A 446BC+MAN6-1 MANUAL UC4+ BOOM CONTROL 2008 OPERATORS SMALL BOOKLET 1

M01B 446BC+MAN6-2 MANUAL UC4+ BOOM CONTROL 2008 QUICK REFERENCE SMALL BOOKLET 1

M10 UC4+BC+JD6-INST MANUAL INSTALLATION UC4+ JOHN DEERE 4920 1

M13 104557 GROMMET 7/8 ID X 1/4 GROOVE WIDTH X 1-1/4 GROOVE DIAMETER 1

V01 44933S VALVE BLOCK ASSEM UC4-BC 2-STATION CC/LS VARIABLE RATE 1

Table 2 – 44865-18 (Rev A) - Hydraulics Fittings Kit – JD6

Item Part Number Name Quantity Picture

F02 104369 PLUG - 6MBP 4

F03 104586 TEE ADAPTER - 6FORXR 6MORT 3

F04 104691 TEE ADAPTER - 4FORXR 4MORT 1

F05 104693 MALE ADAPTER - 4MOR 4MB 1

F06 104884 MALE TO FEMALE ADAPTER - 6MOR 8FORX 2

F07 104885 TEE ADAPTER - 8FORXR 8MORT 2

F08 105226 MALE TO FEMALE ADAPTER - 4MOR 6FORX 1

F09 44917 MALE ADAPTER - 6MB-6MOR MACHINED ORB 6

F10 44928 ORIFICE INSERT .047 IN ONE WAY 4

6 M B - 6 M OR X 90

SIZE IN

1/16TH'S

GENDER: MALE

OR FEMALE

90° ANGLE

SWIVEL

TYPE

GENDER

SIZE

TYPE:

B - ORB

J - JIC

OR - FLAT

FACE

P - PIPE

Fitting Name

Example:

The parts that come with your UC4+ System are shown below in their general installation

configuration.

Figure 2 – UC4+ Spray Height Controller Components

Figure 3 – Hydraulic Plumbing Schematic

4 INSTALLATION PROCEDURE

4.1 EXISTING SYSTEM CHECK

It is necessary to check the existing system’s

functionality before installing the UC4+

system.

1. Drive your sprayer onto a flat piece of

land, with unobstructed boom movement

(e.g. no power lines).

2. Test that all boom functions operate

correctly. As you test each function

check it off in Table 3.

It is necessary to test the boom

functions in all directions

Table 3 – Hydraulic System Function

Check Sheet

BOOM

FOLD

OUT UP DOWN

LEFT

MAIN

RIGHT

ROLL* N/

*Some sprayers may not have this function.

4.2 BOOM SPEED TEST

IMPORTANT:

Raise/lower all boom sections several

times to warm up the hydraulic system.

Grease all moving parts for consistent

results.

1. Lower each boom and main section as

close to the ground as possible.

2. Set your sprayer at field working RPM

on the throttle and mark this value in

Table 4.

You will need a stopwatch or a

watch that displays “seconds” for

the next step.

3. Raise the LEFT boom from its extreme

LOW position to the very TOP of its

travel. Record the time this takes in

Table 4,“Trial #1” for “Left UP”.

4. Lower the LEFT boom from its extreme

HIGH position to the BOTTOM of its

travel. Record this time in Table 4,

Trial #1, for “Left DOWN”.

Be careful when lowering the

booms so they don’t hit the

ground.

5. Similarly, record two more time trials

(Trial #2 & #3) for the LEFT boom and

record in Table 4

6. Repeat Steps 1 through 5 for the RIGHT,

MAIN and ROLL functions.

Your sprayer may not have a roll

feature.

7. Average the three trials recorded for

each boom movement and record this

calculation in the “Average Time” slot in

Table 4.

8. These “Average Times” now represent

how quickly your system can react to

manual control. In Section 4.8, this

procedure is repeated with the UC4+

System installed for comparison and

troubleshooting purposes.

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