Norac Gregson Maverick 120 Series Bedienungsanleitung

Gregson Maverick 120 Series

Installation Manual

Spray Height Controller

Improving the competitiveness of Industry and

Agriculture through Precision Measurement

Printed in Canada

Reorder P/N: UC4+BC+GM1-INST Rev C (Gregson Maverick 120 Series)

NOTICE

NORAC Systems International Inc. reserves the right to improve products and their specifications without notice and without the

requirement to update products sold previously. Every effort has been made to ensure the accuracy of the information contained

in this manual. The technical information in this manual was reviewed at the time of approval for publication.

TABLE OF CONTENTS

1INTRODUCTION................................................................................................................................................. 2

2GENERAL SYSTEM DESCRIPTION ................................................................................................................. 3

3PARTS LISTS ..................................................................................................................................................... 4

4INSTALLATION PROCEDURE.......................................................................................................................... 8

4.1 EXISTING SYSTEM CHECK .............................................................................................................................. 8

4.2 BOOM SPEED TEST....................................................................................................................................... 8

4.3 WING SENSOR INSTALLATION ..................................................................................................................... 10

4.4 MAIN LIFT SENSOR INSTALLATION............................................................................................................... 13

4.5 ROLL SENSOR INSTALLATION...................................................................................................................... 14

4.6 ROLL SENSOR INSTALLATION (TRAPEZE STYLE BOOMS).............................................................................. 15

4.6.1 Boom Frame Roll Sensor Mounting..................................................................................................... 16

4.6.2 Chassis Roll Sensor Mounting ............................................................................................................. 17

4.7 ROLL SENSOR INSTALLATION (CENTER PIVOT STYLE BOOMS) ..................................................................... 18

4.7.1 Boom Roll Sensor Mounting ................................................................................................................ 19

4.7.2 Chassis Roll Sensor Mounting ............................................................................................................. 19

4.7.3 Inverted Roll Sensor Mounting............................................................................................................. 20

4.7.4 Temperature probe............................................................................................................................... 21

4.8 HYDRAULIC INSTALLATION .......................................................................................................................... 22

4.8.1 Valve Assembly.................................................................................................................................... 22

4.8.2 Valve Mounting..................................................................................................................................... 22

4.8.3 Hydraulic Plumbing .............................................................................................................................. 24

4.9 ELECTRICAL INSTALLATION......................................................................................................................... 25

4.10 COMPLETING THE INSTALLATION ................................................................................................................. 28

5ELECTRICAL REFERENCE – CABLE DRAWINGS....................................................................................... 29

5.1 ITEM C01: 44662B-40 –SENSOR TRUNK CABLE ........................................................................................ 29

5.2 ITEM C02: 44668 –SENSOR BRANCH CABLE.............................................................................................. 29

5.3 ITEM C02B: 44664 –CABLE UC4 CAN NODE DUAL................................................................................... 30

5.4 ITEM C03: 44656 –VALVE CABLE (VARIABLE RATE) .................................................................................. 30

5.5 ITEM C04: 44651 –VALVE EXTENSION CABLE ............................................................................................ 31

5.6 ITEM C10: 44650-11 –POWER CABLE GREGSON MAVERICK....................................................................... 32

6APPENDIX A – VALVE CONNECTOR CHANGE ........................................................................................... 33

1 INTRODUCTION

Congratulations on your purchase of the NORAC UC4+ Spray Height Controller. This system is

manufactured with top quality components and is engineered using the latest technology to provide

operating features and reliability unmatched for years to come.

When properly used the system can provide protection from sprayer boom damage, improve sprayer

efficiency, and ensure chemicals are applied correctly.

Please take the time to read this manual completely before attempting to install the system. A thorough

understanding of this manual will ensure that you receive the maximum benefit from the system.

YOUR INPUT CAN HELP MAKE US BETTER! If you find issues or have suggestions regarding

the parts list or the installation procedure, please don’t hesitate to contact us via the information

given below:

Phone: 1-800-667-3921 Canada (Toll Free)

1-866-306-6722 United States (Toll Free)

0-800-404-8389 United Kingdom (Toll Free)

1-306-664-6711 all other regions

E-mail: [email protected]

Website: www.norac.ca

2 GENERAL SYSTEM DESCRIPTION

Figure 1 depicts the general system layout of the UC4+ Spray Height Control system.

Figure 1 – System Components and General Location

NOTICE:

Every effort has been made to ensure the

accuracy of the information contained in this

manual. All parts supplied are selected specially

to fit the sprayer to facilitate a complete

installation. However, NORAC cannot

guarantee all parts fit as intended due to the

variations of the sprayer by the manufacturer.

Please read this manual in its entirety before

attempting installation.

ATTENTION:

When installing the UC4+ Spray Height Control

system please be aware that at a point in the

installation your sprayer booms will be

inoperative until the installation is complete.

Any installation procedure requiring boom

movement will need to be done first. Once the

hydraulics have been disconnected you must

complete the electrical installation before the

booms become operative.

3 PARTS LISTS

The parts that come with your UC4+ Sprayer Boom System are listed in Table 1. The item

number on the left side of this table references each part.

Please ensure that all parts in your kit are present before proceeding with your installation.

Table 1 – UC4+ Spray Height Control System Parts

Item Part Number Name Quantity

B05 44706-01 KIT CABLE TIE BLACK 10 PCS 21 IN 150 PCS 7.5 IN 1

B10 44700-06 BRACKET VALVE MOUNTING STD 1

B11 44743 MOUNTING BRACKET MAIN LIFT SENSOR UC4 PLUS 1

B13 44728 MOUNTING BRACKET COMPLETE UC4 BREAKAWAY EXTENDED 2

C01 44662B-40 CABLE UC3 SENSOR TRUNK AMPF TO AMPF BLACK STANDARD 40FEET 1

C02 44668 CABLE UC3 SENSOR BRANCH 1 AMP RECEPT 3 AMP PLUG BC 1

C02B 44664 CABLE UC4 CAN NODE DUAL 1

C03 44656D CABLE VALVE VARIABLE RATE DT 1

C04 44651 CABLE VALVE EXTENSION 1

C10 44650-11 CABLE POWER UC3 BOOM CONTROL GREGSON MAVERICK 1

E01 4461BC+ UC4 PLUS BOOM CONTROL PANEL 1

E02 44631 UC4 ULTRASOUND SENSOR 3

E03 44641 UC4 PLUS ROLL SENSOR W TEMPERATURE PROBE 1

E04 44642 UC4 PLUS ROLL SENSOR 1

H03 44863-07 HOSE ASSEMBLY 122R2-06 60 IN L 6FJX 6FJX90 2

H04 44862-03 HOSE ASSEMBLY 122R2-04 112 IN L 4FJX90 6FJX 2

H05 44862-02 HOSE ASSEMBLY 122R2-04 70 IN L 4FJX90 6FJX 2

H20 44865-10 HYDRAULICS FITTING KIT - GM1 1

M01 446BC+MAN7 OPERATOR MANUAL UC4+ SPRAY HEIGHT CONTROL 1

M10 UC4+BC+GM1-INST MANUAL INSTALLATION UC4+ GREGSON, MAVERICK 120 1

V01 44933D VALVE BLOCK ASSEM UC5-BC 2-STATION CC/LS VARIABLE RATE DT 1

Table 2 – 44865-10: Hydraulics Fittings Kit Details

Item Part Number Name Quantity

Picture

F01 44928 ORIFICE INSERT .047 IN ONE WAY 4

F02 103312 MALE ADAPTER - 6MB 6MJ 6

F03 104369 PLUG - 6MBP 2

F04 104470 MALE ADAPTER - 10MB 6MJ 2

6 M B - 6 M OR X 90

SIZE IN

1/16TH'S

GENDER: MALE

OR FEMALE

90° ANGLE

SWIVEL

TYPE

GENDER

SIZE

TYPE:

B - ORB

J - JIC

OR - FLAT

FACE

P - PIPE

Fitting Name

Example:

The parts that come with your UC4+ Spray Height Control system are shown below in

their general installation configuration.

Figure 2 – UC4+ Spray Height Control Components

*If your valve connectors or cables appear different than shown, refer to Appendix A for

more details.

Figure 3 – Hydraulic Components

4 INSTALLATION PROCEDURE

4.1 EXISTING SYSTEM CHECK

It is necessary to check the existing system’s

functionality before installing the UC4+

Spray Height Control system.

1. Drive your sprayer onto a flat piece of

land, with unobstructed boom movement

(e.g. no power lines).

2. Test that all boom functions operate

correctly. As you test each function

check it off in Table 3.

It is necessary to test the boom

functions in all directions

Table 3 – Hydraulic System Function

Check Sheet

BOOM

FOLD

OUT UP DOWN

LEFT

MAIN

RIGHT

ROLL* N/

*Some sprayers may not have this function.

4.2 BOOM SPEED TEST

IMPORTANT:

Raise/lower all boom sections several

times to warm up the hydraulic system.

Grease all moving parts for consistent

results.

1. Lower each boom and main section as

close to the ground as possible.

2. Set your sprayer at field working RPM

on the throttle and mark this value in

Table 4

You will need a stopwatch or a

watch that displays “seconds” for

the next step.

3. Raise the LEFT boom from its extreme

LOW position to the very TOP of its

travel. Record the time this takes in

Table 4 “Trial #1” for “Left UP”.

4. Lower the LEFT boom from its extreme

HIGH position to the BOTTOM of its

travel. Record this time in Table 4,

Trial #1, for “Left DOWN”.

Be careful when lowering the

booms so they don’t hit the

ground.

5. Similarly, record two more time trials

(Trial #2 & #3) for the LEFT boom and

record in Table 4.

6. Repeat Steps 1through 5for the RIGHT,

MAIN and ROLL functions.

Your sprayer may not have a roll

feature.

7. Average the three trials recorded for

each boom movement and record this

calculation in the “Average Time” slot in

Table 4.

8. These “Average Times” now represent

how quickly your system can react to

manual control. In Section 4.10, this

procedure is repeated with the UC4+

Spray Height Control system installed

for comparison and troubleshooting

purposes.

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