Nortel Millennium M1000 Bedienungsanleitung

NTP: 506-6501-203

Millennium Multi-pay-based terminals:

Replacing parts

Module order number: P0883897

Document issue: 00.01

Document status: Standard

Date: June 1998

This guide is for these multi-pay-based terminals:

• Coin basic w/o display (M1000)

• Coin basic with display (M1001)

• Multi-pay mag card (M1211)

• Multi-pay smart card (M1221)

• Multi-pay multi-card (M1231)

• Large-screen terminals using

the multi-pay housing

rprbk203 Page 1 Tuesday, February 16, 1999 9:12 AM

Millennium terminals installation, operation, and

maintenance documentation modules

The table below shows all the customer-orderable books in the terminal

installation, operation and maintenance suite.These books can be ordered

separately as modules or in sets as documentation kits.

Title Order code

All terminals

Millennium terminals provisioning guide A0685011

Millennium terminals: using the craft interface P0883893

Millennium terminals: maintenance troubleshooting P0883894

Millennium terminals pocket troubleshooting guide P0883895

Multi-pay-based terminals

Millennium Multi-pay-based terminals: installing

terminal hardware P0883896

Millennium Multi-pay-based terminals: replacing parts P0883897

Card-based terminals

Millennium Card-based terminals: installing terminal

hardware P0883898

Millennium Card-based terminals: replacing parts P0883899

Desk terminals

Millennium Desk terminals: installing and replacing

hardware P0883900

Also available:

Accessory kit: binder, cover, and spine A0737727

Complete assembly kit (one each of all modules) A0737720

Multi-pay terminal documentation kit A0737722

Card terminal documentation kit A0737723

Desk terminal documentation kit A0737725

rprbk203 Page 2 Tuesday, February 16, 1999 9:12 AM

Millennium Multi-pay-based terminals:

Replacing parts

Module order number: P0883897

Document issue: 00.01

Document status: Standard

Document date: June 1998

Printed in Canada

NORTHERN TELECOM CONFIDENTIAL:

The information contained in this document is the property

of Northern Telecom. Except as specifically authorized in writing by Northern Telecom, the holder of this

document shall keep the information contained herein confidential and shall protect same in whole or in

part from disclosure and dissemination to third parties and use same for evaluation, operation, and

maintenance purposes only.

Information subject to change without notice

Millennium is a trademark of Northern Telecom

rprbk203 Page iii Tuesday, February 16, 1999 9:12 AM

NTP: 506-6501-203 Document issue: 00.01 Status: Standard Date: June 1998

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Millennium Multi-pay-based terminals: replacing parts

Publication history

June 1998

First standard release of the modularized version of the

Millennium terminals installation, operation, and maintenance

documentation.This document reﬂects the division of the

Millennium Multi-pay terminal installation, operation, and

maintenance guides for MSR 1.7, MTR 1.9 terminals. Also

included in this edition is information about the Coin basic w/o

display terminals, MTR 2.0-based terminals, and large-screen

terminals.

Note:

The order codes have been removed from this

documentation. Current order information is available from

Nortel sales ofﬁces.

This issue introduces the following new hardware revisions

• multi-application control PCP with SAM daughter board

and ADSI daughter board.This board also includes the

smart card alert connectors on the main board.

• universal telephony PCP, which has the datajack connector

and a new card reader bezel with datajack connector

• introduction of a new keypad assembly which requires

updates of both the upper bezel assembly and hookswitch

assembly to reﬂect new connections of the keypad PCP

and alerter functions

• coin return bracket, for added security of the coin return

module

• anewuniversalrearterminalPCPwithextragroundingand

power regulation to accommodate the increased

requirements of the multi-application control PCP

rprbk203 Page v Tuesday, February 16, 1999 9:12 AM

NTP: 506-6501-203 Document issue: 00.01 Status: Standard Date: June 1998

Revised terminology:

• lineswitch = hookswitch

•

external interface hookswitch

: the hookswitch module

which is required for the new upper bezel assembly

• coin box = cash box

•

multi-application control PCP

:this control board is easily

visually distinguished by its ADSI and SAM daughter board

connectors and its square ﬁrmware and voiceware chip

sockets

• smart card alert = SCA

•

display assembly

: refers to the 22 X 10 display, the

buttons beside and below the display, and the casing

around the display which is used for large-screen terminals

in place of the 2-line display, clamp plate, and display

window on other Multi-pay-based terminals

•

Coin basic w/o display terminal

:a terminal which has no

VFD or card reader and accepts only coins or manually-

entered calling cards as call payment

• RJ11 plug = teladapt

For a feature description of this terminal, refer to the

Millennium

terminals product guide

. For conﬁguration information, refer to

Telco Maximizer documentation.

January 1997

This was the standard release for terminals based on ﬁrmware

release MTR 1.9.This guide reﬂects an upgrade of the

Millennium Manager platform to MSR 2.0.

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vii

Millennium Multi-pay-based terminals: replacing parts

Table of contents

1 Introduction 1-1

How this guide is organized 1-2

Replaceable components 1-3

Identifying the terminal type 1-9

Telephony/control board identification 1-10

Suggested tools and equipment required 1-11

Setup/restore flowchart 1-12

2 Accessing the terminal 2-1

Before you enter the terminal 2-1

Saving call detail records (CDRs) 2-2

Preparing the terminal for maintenance 2-3

If you need to uninstall the terminal 2-6

Opening and closing the terminal 2-6

Opening the unlocked terminal 2-7

Restoring the terminal to operation 2-10

Replacing the front housing assembly 2-13

Flowchart 2-13

Replacing the front housing assembly 2-14

Replacing the upper housing lock 2-18

Flowchart 2-18

Replacing the upper lock 2-19

Installing the grounding strap 2-21

Replacing the handset, cord, and swivel 2-22

Flowchart 2-23

Replacing the swivel/handset assembly 2-24

Replacing the rear terminal PCP 2-28

Flowchart 2-28

Replacing the rear terminal board 2-30

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viii

Table of contents

NTP: 506-6501-203 Issue: 00.01 Status: Standard Date: June 1998

Describing the IAS module 2-32

Installing the rain

diverter 2-32

Flowchart 2-34

Installing an IAS module 2-35

Installing an IAS mounting bracket 2-36

Connecting an IAS module 2-37

3 PCP assembly components 3-1

Removing the PCP assembly 3-2

Flowchart 3-3

Working with the PCP assembly 3-5

Removing the telephony or control PCPs 3-11

Replacing firmware on the control PCP 3-14

Using secure application modules (SAMs) 3-19

Replacing the SAM 3-19

Reinstalling the SAM daughter board 3-22

SmartCity — checking SAM function 3-25

Installing smart card alert (SCA) 3-26

Flowchart 3-26

Replacing the SCA daughter board 3-28

Connecting SCA to the multi-application PCP 3-34

4 Upper bezel components 4-1

Replacing the VFD 4-2

Flowchart 4-3

Replacing the two-line VFD 4-4

Replacing the graphical display assembly 4-7

Replacing the abrasion shield 4-14

Replacing the quick access keys bezel 4-16

Flowchart 4-16

Replacing quick access keys 4-18

Replacing the label card 4-20

Replacing the upper bezel assembly 4-21

Flowchart 4-22

Replacing the upper bezel assembly 4-24

Replacing the display window 4-30

Flowchart 4-31

Replacing the window 4-32

Installing an internal instruction card 4-34

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Table of contents

Millennium Multi-pay-based terminals: replacing parts

Replacing the external instruction card 4-35

5 Card and hookswitch parts 5-1

Working with the card reader assembly 5-2

Flowchart 5-2

Replacing card reader assembly parts 5-3

Folding the card reader cable 5-11

Identifying datajack hardware 5-12

Installing a card reader datajack bezel 5-14

Making a datajack call 5-18

Replacing the alerter module 5-19

Flowchart 5-20

Steps for replacing the alerter module 5-21

Replacing the hookswitch module 5-25

Flowchart 5-27

Replacing the hookswitch 5-28

Replacing the hookswitch/alerter bezel 5-33

Flowchart 5-34

Replacing the bezel 5-35

Replacing the number card 5-37

6 Coin path modules 6-1

Performing a coin box collection 6-3

When to do a collection 6-3

Collecting the coin box 6-3

Replacing coin modules flowchart 6-4

Replacing the coin validator 6-6

Replacing the coin escrow 6-15

Replacing the coin guide 6-21

Working inside the coin vault 6-24

Flowchart 6-24

Replacing the vault door or the coin box 6-25

Accessing the coin vault 6-26

Working with the coin box rail 6-28

Replacing the coin box rail 6-29

Upgraded coin box rail 6-32

Replacing the security PCP 6-34

Simulating a coin collection 6-37

Replacing the coin vault lock 6-38

Replacing a mechanical lock 6-39

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Table of contents

NTP: 506-6501-203 Issue: 00.01 Status: Standard Date: June 1998

Coin vault lock upgrade 6-41

About the e-lock security switch 6-42

Working with the coin return assembly 6-47

Flowchart 6-47

Replacing the coin return assembly 6-49

Coin return bracket upgrade 6-51

7 Coin basic w/o display 7-1

About the coin basic portable display 7-2

Flowchart 7-3

Installing a portable display 7-5

Re-entering the craft interface 7-8

Removing the Coin basic portable display 7-10

Index I-1

Figures

1 Introduction

Figure 1-1: Special terminals 1-5

Figure 1-2: Replaceable parts, exterior 1-6

Figure 1-3: Replaceable parts, internal 1-7

Figure 1-4: Through-hole and multi-application control PCPs 1-8

Figure 1-5: Locating the product ID label 1-9

Figure 1-6: Flowchart — setting up for maintenance, page 1 1-12

2 Accessing the terminal

Figure 2-1: Locking tools for the upper housing 2-4

Figure 2-2: Locating the terminal block connector 2-7

Figure 2-3: ESD and power connections 2-8

Figure 2-4: IAS module location inside the rear housing 2-9

Figure 2-5: Flowchart — replacing the front housing 2-13

Figure 2-6: Disconnecting rear housing cables 2-16

Figure 2-7: Link bracket on the rear housing 2-16

Figure 2-8: Removing the housing assembly from the hinges 2-17

Figure 2-9: Flowchart — replacing the upper housing lock 2-18

Figure 2-10: Securing the upper housing lock to the terminal 2-19

Figure 2-11: Securing the grounding strap to the swivel and lock 2-20

Figure 2-12: Attaching the grounding strap 2-21

rprbk203 Page x Tuesday, February 16, 1999 9:12 AM

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