Norton Clipper CS 401 P13 Bedienungsanleitung

CS 401 P13 & P9

OPERATING INSTRUCTIONS

Translation of the original instructions

VERS.2015.07.21 CS 401_MAN_EN

The undersigned manufacturer:

SAINT - GOBAIN ABRASIVES S.A.

190, BD. J. F. KENNEDY

L-4930 BASCHARAGE

Declares that this product:

« Floor saw »: CS 401 P9 Code : 70184647624

CS 401 P13 70184647623

is in conformity with the following Directives :

"MACHINES" 2006/42/CE

"ELECTROMAGNETIC COMPATIBILITY" 2004/108/CE

"NOISE" 2000/14/CE

And the European standard:

EN 13862 –Floor cutting-off machines –Safety

Valid for machines as of serial number:

130400000

Storage site for the technical documents:

Saint-Gobain Abrasives 190, Bd. J. F. Kennedy 4930 BASCHARAGE, LUXEMBOURG

This declaration of conformity loses its validity when the product is converted or modified without

agreement.

Bascharage, Luxembourg, 01/04/2013.

Olivier Plenert, executive officer.

Declaration of conformity

VERS.2015.07.21 CS 401_MAN_EN

CS 401 P13 and P9

OPERATING INSTRUCTIONS AND SPARE PARTS LIST

1BASIC SAFETY INSTRUCTIONS 6

1.1 Symbols 6

1.2 Machine plate 7

1.3 Safety instructions for particular operating phases 8

2GENERAL DESCRIPTION OF THE CS 401 9

2.1 Short description 9

2.2 Layout 10

2.3 Technical data 11

2.4 Statement regarding the vibration emission 12

2.5 Statement regarding noise emission 13

3ASSEMBLY AND COMMISSIONING 14

3.1 Operator’s handle and the blade guard assembly 14

3.2 Tool assembly 14

3.3 Water cooling system 14

3.4 Starting the machine 15

4TRANSPORT AND STORING 16

4.1 Securing for transport 16

4.2 Transport and lifting procedure 16

4.3 Long period of inactivity 16

5OPERATING THE CS 401 17

5.1 Site of work 17

5.2 Cutting method 17

6MAINTENANCE AND SERVICE 19

6.1 Maintenance of the machine 19

6.2 Maintenance of the engine 20

7BREAKDOWNS: CAUSES AND CURES 24

7.1 Breakdown-finding procedures 24

7.2 Trouble-shooting guide 24

7.3 Customer service 25

VERS.2015.07.21 CS 401_MAN_EN

1 BASIC SAFETY INSTRUCTIONS

The floor saw CS 401 is exclusively designed for the cutting of floors made of asphalt, green

and cured concrete (reinforced or not) as well as of industrial cement.

Uses other than the manufacturer's instructions shall be considered as contravening the

regulations. The manufacturer shall not be held responsible for any resulting damage. Any risk

shall be borne entirely by the user. Observing the operating instructions and compliance with

inspection and servicing requirements shall also be considered as included under use in

accordance with the regulations.

1.1 Symbols

Important warnings and pieces of advice are indicated on the machine using symbols. The

following symbols are used on the machine:

Read operator’s instructions

Ear protection must be worn

Hand protection must be worn

Eye protection shall be worn

Cutting depth indicator

Danger: risk of cut

VERS.2015.07.21 CS 401_MAN_EN

Rotation of the wheel in the indicated

direction lowers the blade

Rotation of the wheel in the indicated

direction raises the blade

Never move the machine with the blade

running idle.

Rotation direction of the blade

Emergency Stop

1.2 Machine plate

Important data can be found on the following plate located on the machine:

Machine Model

Machine Code

Weight

Year of production

Maximum blade diameter

Machine type

Serial number

Power

Safety standard

Blade speed

Bore

diameter

VERS.2015.07.21 CS 401_MAN_EN

1.3 Safety instructions for particular operating phases

Before commencing work

Before commencing work, make yourself familiar with the working environment at the place

of use. The working environment includes: obstacles in the area of work and manoeuvre,

the firmness of the floor, necessary protection at the site relating to public thoroughfares and

the availability of help in the event of accidents.

Check for correct mounting of the blade regularly.

Immediately remove damaged or badly worn blades, as they endanger the operator whilst

rotating.

Always cut with the blade guard in position.

Only fit NORTON diamond blades to the machine! The use of other tools can damage the

machine!

Read the blades’ specifications carefully to choose the correct tool for your application.

Attention is drawn to the use of BS2092 safety goggles in conformity with specified Processes

No.8 of the Protection of Eyes Regulation 1974, Regulation 2(2) Part 1. Also use the other

safety equipment as mentioned in the symbols plus a dust mask when dry cutting is applied.

For security reasons, never leave the machine unattended, untied or unlocked.

While the engine is running

Do not move the machine whilst the blade is running idle.

Do not run the machine without the security guards in place.

Apply cooling water continuously whilst cutting and in good time (even when dry cutting to

avoid dust)!

Petrol powered machines:

Always use the fuel advised.

In confined areas, exhaust gases should be evacuated and the job site properly aerated.

Petrol and diesel machines, which by their nature emit toxic exhaust gases, must not be

used in places prohibited by the Health at Work etc. Act 1974 or which are prohibited by

Factory Inspectors or Safety Officers.

Fuel is flammable. Before filling the tank, shut down the engine, extinguish all open flames

and do not smoke. Take care that no petrol is spilled on any motor part. Always wipe up

spilled fuel.

VERS.2015.07.21 CS 401_MAN_EN

2 GENERAL DESCRIPTION OF THE CS 401

Any modification, which could lead to a change in the original characteristics of the machine,

may be done only by Saint-Gobain Abrasives S.A. who shall confirm that the machine is still in

conformity with the safety regulations. Saint-Gobain Abrasives S.A. keeps the right of making

technical or design modification without prior notification.

2.1 Short description

The Floor Saw CS 401 you have chosen is used for small repair works in concrete and asphalt,

for cutting induction loops and installing cables as well as for cutting expansion joints. It can be

used either for wet or dry cutting operations.

An optimized mass repartition and positioning of 20 litre water tank allow outstanding cutting

performance as well as easy handling.

Operator can use specific devices to set cutting depth and track easily.

Ergonomic handles height can be set at right value whatever the cutting depth; handles feature

a built-in vibration absorbing device.

Reinforced frame reduces vibration level as well as operator’s fatigue.

CS 401 has taper lock pulleys and Poly-V belt for better reliability and easy maintenance.

Being of small construction, it can be transported in a car or van; the handle can be removed,

reversed or retracted. The 20 litre water container is also removable.

All component parts on the CS 401 are assembled to a high quality standard, ensuring long life,

reliability and a minimum of maintenance.

Special types of blades are available for asphalt, green concrete, cured concrete (reinforced or

not) as well as for industrial cement flooring.

VERS.2015.07.21 CS 401_MAN_EN

2.2 Layout

Made of jig welded open profile steel, the CS 401 is stable but at the same time, easily

transportable.

The one-piece blade guard (1) fully protects the operator and his working environment. It is

firmly fixed to the main frame but can be opened by rotation to change blades.

A manually operated hand wheel mechanism (2) enables graduated depth setting. Turning the

hand wheel clockwise or anti-clockwise will lower or raise the cutting blade. A depth gauge

allows the operator to control precisely the depth of cut.

The handle (3) is detachable or can be reversed for easy transportation. The height is

adjustable whatever the cutting depth. A specific built-in device reduces vibrations.

Machine frame is designed in a way to reduce vibrations too, improving working conditions.

The pivoting frame (4), hinged on the rear axle, is supporting the engine, the blade shaft

assembly, and the protecting guards. Vbelts drives the blade.

The precisely manufactured blade shaft is fitted into two heavy-duty self-aligning pillow block

bearings, including grease nipples. On one end is a Poly-V pulley with taper lock and on the

other end the shaft is reduced to 25,4mm, allowing an inner flange to be fixed. Outer flange is

assembled on the shaft with a 36mm locking nut.

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