Norton Clipper TR 231 GL Bedienungsanleitung

TR 231 GL

OPERATING INSTRUCTIONS

Translation of the original instructions

VERS. 2015.07.13 TR 231_MAN_EN

The undersigned manufacturer:

SAINT - GOBAIN ABRASIVES S.A.

190, BD J.F. KENNEDY

L- 4930 BASCHARAGE

Declares that this product:

Tile Saw: TR 231 GL 230V Code: 70184641991

TR 231 GL 230V UK 70184644108

is in conformity with the following Directives:

"MACHINES" 2006/42/CE

"LOW VOLTAGE" 2006/95/CE

"ÉLECTROMAGNÉTIC COMPATIBILITY" 2004/108/CE

"NOISE" 2000/14/CE

and European standard:

EN 12418 –Masonry and stone cutting-off machines –Safety

Valid for machines as of serial number:

70100000

Storage site for the technical documents :

Saint-Gobain Abrasives 190, Bd. J. F. Kennedy 4930 BASCHARAGE, LUXEMBOURG

This declaration of conformity loses its validity when the product is converted or modified

without agreement.

Bascharage, Luxembourg, 01.02.2012

Olivier Plenert, executive officer.

Declaration of conformity

VERS. 2015.07.13 TR 231_MAN_EN

TR 231 GL

OPERATING INSTRUCTIONS

1BASIC SAFETY INSTRUCTIONS 6

1.1 Symbols 6

1.2 Machine plate 7

1.3 Safety instructions for particular operating phases 7

2MACHINE DESCRIPTION 8

2.1 Short description 8

2.2 Purpose of use 8

2.3 Layout 8

2.4 Technical Data 9

2.5 Statement regarding the vibration emission 10

2.6 Statement regarding noise emission 11

3ASSEMBLY AND COMMISSIONING 12

3.1 Assembly of the legs 12

3.2 Cutting head 12

3.3 Tool assembly 12

3.4 Electrical connections 13

3.5 Water cooling system 13

3.6 Starting the machine 13

4TRANSPORT AND STORING 14

4.1 Securing for transport 14

4.2 Long period of inactivity 15

5OPERATING THE MACHINE 16

5.1 Site of work 16

5.2 Cutting 16

5.3 Cutting with an angle 18

5.4 General advice for the cutting 18

6MAINTENANCE AND SERVICING 19

7FAULTS: CAUSES AND CURES 20

7.1 Fault-finding procedures 20

7.2 Trouble-shooting guide 20

7.3 Circuit diagram 21

7.4 Customer service 22

VERS. 2015.07.13 TR 231_MAN_EN

1 BASIC SAFETY INSTRUCTIONS

The TR 231 is exclusively designed for the cutting of tiles with NORTON diamond disks mainly on

construction sites.

Uses other than the manufacturer's instructions shall be considered as contravening the regulations.

The manufacturer shall not be held responsible for any resulting damage. Any risk shall be borne

entirely by the user. Observing the operating instructions and compliance with inspection and

servicing requirements shall also be considered as included under use in accordance with the

regulations.

1.1 Symbols

Important warnings and pieces of advice are indicated on the machine using symbols. The following

symbols are used on the machine:

Read operator's instructions

Ear protection must be worn

Hand protection must be worn

Eye protection shall be worn

Rotation direction of the blade

Danger: risk of cut

VERS. 2015.07.13 TR 231_MAN_EN

1.2 Machine plate

Important data can be found on the following plate located on the machine:

1.3 Safety instructions for particular operating phases

Before commencing work

Before commencing work, make yourself familiar with the working environment at the place of

use. The working environment includes: obstacles in the area of work and manoeuvre, the

firmness of the floor, necessary protection at the site relating to public thoroughfares and the

availability of help in the event of accidents.

Site the machine on an even, firm and stable base!

Check for correct mounting of the blade regularly.

Immediately remove damaged or badly worn blades, as they endanger the operator whilst

rotating.

The material to be cut must be held securely in place on the table to allow no unexpected

movement during cutting operation.

Always cut with the blade guard in position.

Only fit NORTON diamond blades with continuous rim to the machine! The use of other tools

can damage the machine!

Read the blades’ specifications carefully to choose the correct tool for your application.

Attention is drawn to the use of BS2092 safety goggles in conformity with specified Processes

No.8 of the Protection of Eyes Regulation 1974, Regulation 2(2) Part 1. Also use the other

safety equipment as mentioned in the symbols plus a dust mask when dry cutting is applied.

Electrical powered machine

Always turn off the TR 231 and separate it from the main source of electricity before any work on

the machine is done.

Make all electrical connections securely to eliminate contact of live wires with spray water or

dampness

When TR 231 is used with water, it is IMPERATIVE that you earth the machine properly. Let a

qualified electrician check in case of doubt.

Press the red button (0) on the switch to stop the machine in case of emergency.

In the event of the TR 231 breaking down or stopping for no apparent reason, switch off the

main electricity supply. Only a qualified electrician is allowed to investigate the trouble and

remedy the fault.

Machine Model

Machine Code

Weight

Year of production

Maximum blade diameter

Machine type

Serial number

Power

Safety standard

Blade speed

Bore

diameter

VERS. 2015.07.13 TR 231_MAN_EN

2 MACHINE DESCRIPTION

Any modification, which could lead to a change in the original characteristics of the machine, may

be done only by Saint-Gobain Abrasives who shall confirm that the machine is still in conformity with

the safety regulations.

2.1 Short description

The TR 231 Saw is designed for durability and high performance for onsite wet cutting operations of

a wide range of tiles.

As with all other NORTON CLIPPER products, the operator will immediately appreciate the attention

given to detail and quality of materials used in construction. The machine and its component parts

are assembled to high standards assuring long life and minimum maintenance.

2.2 Purpose of use

The machine is designed for wet cutting of a large range of building and refractory materials, or tiles.

It is not designed for cutting wood or metals.

2.3 Layout

Long cutting guide for better accuracy

Integrated side extension for large materials

Transport wheels

Cutting guide for angle cut

Easily removable and large cutting table

1.1 kW motor

Folding legs

230mm blade guard

Tilting rail for mitre cut

(0 to 45°)

VERS. 2015.07.13 TR 231_MAN_EN

2.4 Technical Data

TR 231 GL

Item number

70184641991

70184644108

(UK)

Electric Motor

1,1 kW

Supply voltage

230V, 50Hz

Protection rating

IP54

Blade Diameter

231 mm

Bore

25,4 mm

Rotation speed of the blade

2950 min-1

Maximum cutting depth 0°

45 mm

45°

35 mm

Cutting length

1200 mm

Flange diameter

90 mm

Sound pressure level

71 dB (A) (following ISO EN 11201)

Sound energy level

79 dB (A) (following ISO EN 3744)

Table dimensions (LxW)

1200X565 mm

Machine dimensions (LxWxH)

1860x600x1175 mm

Weights :

Machine cpl.

Ready for use (with water)

72 kg

84 kg

VERS. 2015.07.13 TR 231_MAN_EN

2.5 Statement regarding the vibration emission

Declared value of vibration emission following EN 12096.

Machine

Model / code

Measured value of vibration

emission at m/s2

Uncertainty K

m/s2

Tool used

Model / code

TR 231 GL

230V

70184641991

TR 231 GL

230V UK

70184644108

<2.5

0.5

Clipper Super Gres XT

The vibration value is lower and does not exceed 2.5 m / s.

Values determined using the procedure described in the standard EN 12418.

The measurements are made with new machines. Actual values may vary with site conditions, in

terms of:

Materials worked

Wear Machine

Lack of maintenance

Inappropriate tool for application

Tool in poor condition

Unskilled operator

Etc…

The exposure time to vibration is based on the performance of work (related to the adequacy

Machine / Tool / worked material / operator)

When evaluating risks due to hand-arm vibration, you need to take into account effective usage at

rated power of machine during a full day of work; quite often you will realise that effective utilisation

time represents around 50% of overall duration of work. You have to consider, of course, breaks,

water feeding, preparation of work, time to move the machine, disk mounting…

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