Norton Clipper ISM Bedienungsanleitung

ISM

OPERATING INSTRUCTIONS

The undersigned manufacturer:

SAINT - GOBAIN ABRASIVES S.A.

190, BD J.F. KENNEDY

L- 4930 BASCHARAGE

Declares that this product:

Masonry Saws:

ISM 3.75.3 400V

Code:

70184613985

is in conformity with the following Directives:

•European Machinery Directive 2006/42/EC

•“LOW VOLTAGE" 2006/95/EC

•Electromagnetic Compatibility Directive 2004/108/EC

and European standard:

•EN 12418 – Masonry and stone cutting-off machines – Safety

Pierre Mersch

Business Manager Machines Europe

Declaration of conformity

ISM

OPERATING INSTRUCTIONS AND SPARE PARTS LIST

Basic Safety Instructions 6

1.1

Symbols 6

1.2

Machine plate 6

1.3

Safety instructions for particular operating phases 7

Machine description 8

2.1

Short description 8

2.2

Purpose of use 8

2.3

Layout 8

2.4

Technical Data 9

Assembly and commissioning 10

3.1

Cutting head assembly 10

3.2

Tool assembly 11

3.3

Electrical connections 11

3.4

Water cooling system and conveyor cart 12

Transport and storing 13

4.1

Securing for transport 13

4.2

Transport procedure 13

4.3

Long period of inactivity 13

Operating the machine 14

5.1

Site of work 14

5.2

Cutting methods 14

Maintenance and servicing 16

Faults: causes and cures 17

7.1

Fault-finding procedures 17

7.2

Trouble-shooting guide 17

7.3

Circuit diagram 18

7.4

Customer service 19

1 Basic Safety Instructions

The ISM is exclusively designed for the cutting of construction products mainly on construction sites.

Uses other than the manufacturer's instructions shall be considered as contravening the regulations.

The manufacturer shall not be held responsible for any resulting damage. Any risk shall be borne

entirely by the user. Observing the operating instructions and compliance with inspection and

servicing requirements shall also be considered as included under use in accordance with the

regulations.

1.1 Symbols

Important warnings and pieces of advice are indicated on the machine using symbols. The following

symbols are used on the machine:

Read operator’s instructions Ear protection must be worn

Hand protection must be worn Eye protection shall be worn

Rotation direction of the blade Danger: Risk of cut

1.2 Machine plate

Important data can be found on the following plate located on the machine:

Machine Model Machine Code Weight Year of production

Maximum blade diameter

Machine type Serial number Power Safety standard Blade speed

Bore diameter

1.3 Safety instructions for particular operating phases

Before commencing work

•Before commencing work, make yourself familiar with the working environment at the place of

use. The working environment includes: obstacles in the area of work and manoeuvre, the

firmness of the floor, necessary protection at the site relating to public thoroughfares and the

availability of help in the event of accidents.

•Site the machine on an even, firm and stable base!

•Check for correct mounting of the blade regularly.

•Immediately remove damaged or badly worn blades, as they endanger the operator whilst

rotating.

•The material to be cut must be held securely in place on the conveyor cart to allow no

movement during cutting operation.

•Always cut with the blade guard in position.

•Only fit NORTON diamond blades to the machine! The use of other tools can damage the

machine!

•Read the blades’ specifications carefully to choose the correct tool for your application.

•Attention is drawn to the use of BS2092 safety goggles in conformity with specified Processes

No.8 of the Protection of Eyes Regulation 1974, Regulation 2(2) Part 1.

Electrical powered machine

•Always turn off the machine and separate it from the main source of electricity before any work

on the machine is done.

•You can lock the ON-OFF-switch using a padlock.

•Make all electrical connections securely to eliminate contact of live wires with spray water or

dampness

•When the machine is used with water, it is IMPERATIVE that you earth the machine properly.

•In the event of the machine breaking down or stopping for no apparent reason, switch off the

main electricity supply. Only a qualified electrician is allowed to investigate the trouble and

remedy the fault.

2 Machine description

Any modification, which could lead to a change in the original characteristics of the machine, may

be done only by Saint-Gobain Abrasives who shall confirm that the machine is still in conformity with

the safety regulations.

2.1 Short description

The ISM block saw is designed for durability and high performance for onsite wet and dry cutting

operations of a wide range of masonry, refractory and natural stone products.

As with all other NORTON products, the operator will immediately appreciate the attention given to

detail and quality of materials used in construction. The machine and its component parts are

assembled to high standards assuring long life and minimum maintenance.

2.2 Purpose of use

The machine is designed for cutting a large range of building and refractory materials. It is not

designed for cutting wood or metals.

2.3 Layout

Frame (1)

Jig-welded, reinforced and all-steel construction ensures perfect rigidity. The frame includes a large

capacity water tray (3) with drain plug. Frame has four built-in lift brackets (2) for easy

transportation.

Cutting head (4)

Jig-welded steel console equipped with pivot bar fixed to frame upright and housed in heavy-duty

bearings. Console supports the electric motor (11), the belt drive with its guard (6) and the blade

shaft assembly with the blade guard (5). Precision-machined blade shaft, held in ballbearings and is

driven by four heavy-duty V-section drive belts. The blade shaft assembly is completely enclosed in

a cutting head console, accessible for inspection by way of a removable plate. The removable blade

flange is tightened by means of a hexagonal nut.

Blade guard (5)

Jig-welded steel construction with 500mm-diameter blade capacity, which offers maximum operator

protection and increased visibility of the work piece.

Incorporated in the blade guard is an outer metal vent, which permits easy access to shaft for

inspection and blade replacement when motor is switched off, while fully protecting the blade when

in operation.

Down feed and cutting depth adjustment

The spring-loaded cutting head, activated by hand with the grip (7) on the blade guard or with the

foot pedal (8), ensures smooth lowering of the cutting head for shock-free penetration of the work

piece and improved control of the cutting pressure.

A crank assembly (10) in conjunction with a depth locking device on the cutting head pivoting bar

enables the operator to set the cutting head to desired maximum cutting depth. The knob (9)

enables to lock the cutting head at the right cutting depth.

Electrical Motor and switch (11)

Motor with 5,5kW. Low voltage trigger (NVR) prevents the motor to restart for example after a power

cut.

The electric motor has overload protection. Thermal overload tripping can occur for two reasons:

a. tripping under light load

If connection is incorrect

If a phase is not under load

Check the connections and the phase voltage before restarting the machine.

b. tripping under heavy load

If motor has been overloaded

The ON-OFF switch also serves as emergency stop.

2.4 Technical Data

Electric motor 5,5 kW, 400V, 3-Phase 50Hz 1490 min

-1

Electric motor protection IP54

Switch Star-triangle switch with thermal overload protection, no volt release and

emergency stop

Max. blade diameter 500 mm

Bore 25,4 mm

Cutting length mm 500 mm

Cutting depth mm 190 mm

Flange diameter 115 mm

Blade shaft speed 2062 min

-1

Machine dimensions 1400x760x1750 mm

Weight 248 kg

Max. operating weight 280 kg

Sound pressure level 85 dB (A) (following ISO EN 11201)

Sound energy level 99 dB (A) (following ISO EN 3744)

3 Assembly and commissioning

The machine is delivered fully equipped (although without diamond blade) but with the cutting head

in the water tray to avoid damage during the transportation. Before using the machine for the first

time, please follow these instructions to assemble your machine.

3.1 Cutting head assembly

The head is supplied in the water tray. To

assemble it, you need a support bridge

allowing the lifting of 100kg.

Tie up the head to the lifting device. The two

lifting points are the water nozzles fixing plate

on the blade guard, and the hook on the

electric motor. The two lifting strands must be

1 metre long for the one on the blade guard

and 80cm for the one on the motor.

Place the head on the two posts of the frame,

so that the threaded rods pass through the

holes designed for this purpose in the head.

Tighten the M20 (1) nuts to fix the head.

Then tighten the adjustment bar on the back of

the head (1) with the M8 screw supplied for

this purpose.

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