Norton Clipper CS 502LV P13 Bedienungsanleitung

CS 502LV P13

OPERATING INSTRUCTIONS

Translation of the original instructions

VERS.2022.09.11 CS 502LV P13_MAN_EN

The undersigned manufacturer:

SAINT - GOBAIN ABRASIVES S.A.

190, BD. J. F. KENNEDY

L-4930 BASCHARAGE

Declares that this product:

« Floor saw »: CS 502LV P13 Code : 70184631994

is in conformity with the following Directives :

"MACHINES" 2006/42/CE

"ELECTROMAGNETIC COMPATIBILITY" 2014/30/CE

"NOISE" 2000/14/CE

And the European standard:

EN 13862 –Floor cutting-off machines –Safety

Valid for machines as of serial number:

4503092913

Storage site for the technical documents:

Saint-Gobain Abrasives 190, Bd. J. F. Kennedy 4930 BASCHARAGE, LUXEMBOURG

This declaration of conformity loses its validity when the product is converted or modified without

agreement.

Bascharage, Luxembourg, 09/11/2021.

François Chianese, executive officer.

Declaration of conformity

VERS.2022.09.11 CS 502LV P13_MAN_EN

The undersigned manufacturer:

SAINT - GOBAIN ABRASIVES S.A.

190, BD J.F. KENNEDY

L- 4930 BASCHARAGE

Declares that this product:

Floor Saw: CS 502LV P13 Code: 70184631994

is in conformity with the following standard:

Supply of Machinery (Safety) Regulations 2008

Electromagnetic Compatibility Regulations 2016

Noise Emission in the Environment by Equipment

for use Outdoors Regulations 2001

and European standard:

EN 13862 –Floor cutting-off machines –Safety

Valid for machines with a serial number greater than: 70100000

Authorised Representative:

SAINT-GOBAIN ABRASIVES

Unicorn House • Unit 1, Amison Close

Redhill Business Park • Stafford • England • ST16 1WB

This declaration of conformity loses its validity when the product is converted or modified

without agreement.

Bascharage, Luxembourg, 09.11.2022

François Chianese, executive officer.

Declaration of conformity

VERS.2022.09.11 CS 502LV P13_MAN_EN

CS 502LV P13

OPERATING INSTRUCTIONS AND SPARE PARTS LIST

1BASIC SAFETY INSTRUCTIONS 6

1.1 Symbols 6

1.2 Machine plate 7

1.3 Safety instructions for particular operating phases 8

2GENERAL DESCRIPTION OF THE CS 502LV 9

2.1 Short description 9

2.2 Layout 10

2.3 Technical data 12

2.4 Statement regarding the vibration emission 13

2.5 Statement regarding noise emission 14

3ASSEMBLY AND COMMISSIONING 15

3.1 Operator’s handle assembly 15

3.2 Tool assembly 15

3.3 Water cooling system 15

3.4 Starting the machine 16

4OPERATING THE CS 502LV 17

4.1 Site of work 17

4.2 Cutting method 17

5TRANSPORT AND STORING 19

5.1 Securing for transport 19

5.2 Transport and lifting procedure 19

5.3 Long period of inactivity 19

6MAINTENANCE AND SERVICE 20

6.1 Maintenance of the machine 20

6.2 Maintenance of the engine 21

7BREAKDOWNS: CAUSES AND CURES 24

7.1 Breakdown-finding procedures 24

7.2 Trouble-shooting guide 24

7.3 Customer service 25

7.4 Spare parts 26

VERS.2022.09.11 CS 502LV P13_MAN_EN

1 BASIC SAFETY INSTRUCTIONS

The CS 502LV is exclusively designed for the cutting of floors made of asphalt, green and cured

concrete (reinforced or not) as well as of industrial cement.

Uses other than the manufacturer's instructions shall be considered as contravening the regulations.

The manufacturer shall not be held responsible for any resulting damage. Any risk shall be borne

entirely by the user. Observing the operating instructions and compliance with inspection and

servicing requirements shall also be considered as included under use in accordance with the

regulations.

1.1 Symbols

Important warnings and pieces of advice are indicated on the machine using symbols. The following

symbols are used on the machine:

Read operator’s instructions

Ear protection must be worn

Hand protection must be worn

Eye protection shall be worn

Cutting depth indicator

Danger: risk of cut

VERS.2022.09.11 CS 502LV P13_MAN_EN

Rotation of the wheel in the indicated

direction lowers the blade

Rotation of the wheel in the indicated

direction raises the blade

Never move the machine with the blade

running idle.

Rotation direction of the blade

Emergency Stop

1.2 Machine plate

Important data can be found on the following plate located on the machine:

Ø Bore

Machine type

Serial number

Power

Safety standard

Machine Model

Machine Code

Blade speed

Weight

Year of

production

ØMaximum

blade

VERS.2022.09.11 CS 502LV P13_MAN_EN

1.3 Safety instructions for particular operating phases

Before commencing work

Before commencing work, make yourself familiar with the working environment at the place of

use. The working environment includes: obstacles in the area of work and manoeuvre, the

firmness of the floor, necessary protection at the site relating to public thoroughfares and the

availability of help in the event of accidents.

Check for correct mounting of the blade regularly.

Immediately remove damaged or badly worn blades, as they endanger the operator whilst

rotating.

Always cut with the blade guard in position.

Only fit NORTON diamond blades to the machine! The use of other tools can damage the machine!

Read the blades’ specifications carefully to choose the correct tool for your application.

Attention is drawn to the use of BS2092 safety goggles in conformity with specified Processes No.8

of the Protection of Eyes Regulation 1974, Regulation 2(2) Part 1. Also use the other safety

equipment as mentioned in the symbols plus a dust mask when dry cutting is applied.

For security reasons, never leave the machine unattended, untied or unlocked.

While the engine is running

Do not move the machine whilst the blade is running idle.

Do not run the machine without the security guards in place.

Apply cooling water continuously whilst cutting and in good time (even when dry cutting to avoid

dust)!

Petrol powered machines:

Always use the fuel advised.

In confined areas, exhaust gases should be evacuated and the job site properly aerated.

Petrol and diesel machines, which by their nature emit toxic exhaust gases, must not be used in

places prohibited by the Health at Work etc. Act 1974 or which are prohibited by Factory

Inspectors or Safety Officers.

Fuel is flammable. Before filling the tank, shut down the engine, extinguish all open flames and

do not smoke. Take care that no petrol is spilled on any motor part. Always wipe up spilled fuel.

VERS.2022.09.11 CS 502LV P13_MAN_EN

2 GENERAL DESCRIPTION OF THE CS 502LV

Any modification, which could lead to a change in the original characteristics of the machine, may

be done only by Saint-Gobain Abrasives S.A. who shall confirm that the machine is still in

conformity with the safety regulations. Saint-Gobain Abrasives S.A. keeps the right of making

technical or design modification without prior notification.

2.1 Short description

The Floor Saw CS 502LV you have chosen is used for small repair works in concrete and asphalt,

for cutting induction loops and installing cables as well as for cutting expansion joints. It can be used

either for wet or dry cutting operations.

An optimized mass repartition and positioning of 25 litre water tank allow outstanding cutting

performance as well as easy handling.

Operator can use specific devices to set cutting depth and track easily.

Ergonomic handles height can be set at right value whatever the cutting depth; handles feature a

built-in vibration absorbing device.

Reinforced frame reduces vibration level as well as operator’s fatigue.

CS 502LV has taper lock pulleys and Poly-V belt for better reliability and easy maintenance.

Being of small construction, it can be transported in a car or van; the handle can be removed,

reversed or retracted. The 25 litre water container is also removable.

All component parts on the CS 502LV are assembled to a high quality standard, ensuring long life,

reliability and a minimum of maintenance.

Special types of blades are available for asphalt, green concrete, cured concrete (reinforced or not)

as well as for industrial cement flooring.

VERS.2022.09.11 CS 502LV P13_MAN_EN

2.2 Layout

Made of jig welded open profile steel, the CS 502LV is stable but at the same time, easily

transportable.

The one-piece blade guard (1) fully protects the operator and his working environment. It is firmly

fixed to the main frame but can be opened by rotation to change blades.

A manually operated hand wheel mechanism (2) enables graduated depth setting. Turning the hand

wheel clockwise or anti-clockwise will lower or raise the cutting blade. A depth gauge allows the

operator to control precisely the depth of cut.

The handle (3) is detachable or can be reversed for easy transportation. The height is adjustable

whatever the cutting depth. A specific built-in device reduces vibrations.

Machine frame is designed in a way to reduce vibrations too, improving working conditions.

The pivoting frame (4), hinged on the rear axle, is supporting the engine, the blade shaft assembly,

and the protecting guards. Poly-V belt drives the blade.

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