Omron ZX-E - Bedienungsanleitung

inductive displacement sensors

ZX-E SERIES

Smart sensor with Plug & Play Concept

for fast, accurate measurement

Advanced Industrial Automation

Omron, the world’s leading sensor manufacturer, continues to set new standards in fast,

precise measurement sensing with the ZX-E series of inductive displacement sensors.

Designed specifically for metal measurement applications, the ZX-E series is based

on Omron’s unique Plug & Play concept, in which a wide variety of interchangeable

sensor heads can be connected to the same amplifier. This concept covers all of your

measurement requirements and takes the costly and time-consuming process out

of selecting the best sensor heads for the job!

Unique features for extremely

accurate performance

The ZX-E features a host of remarkable features and

functions, some of which are unique! These include the

smart calculation function, simple linearity adjustment,

easy resolution display, dual digital display and mutual

interference prevention function. The ZX-E is not only easy

to use, it also features intelligent communication,

enabling it to detect and log data for more efficient and

effective process analysis and quality control.

This inductive displacement sensor is the ideal solution

for those who need very accurate, high-resolution

measurement sensing in high-tech environments like

the packaging, metal processing, machinery,

automotive and semiconductor industries.

ZX-E SERIES

Designed to meet your measurement needs

What’s innovative about the ZX-E sensor is that the same amplifier unit

can be attached to any one of five sensor heads; It’s simply a matter of

selecting the sensor head that best suits your measurement application.

And there’s total compatibility between all sensor heads and the

amplifier, making maintenance quick and easy.

Extremely accurate

The ZX-E offers the same kind of high-speed response as

that of photoelectric sensors. With an accuracy of better than

1 micrometer it is also very precise, and can immediately spot

errors or discrepancies that could cost time and money in

production processes. Five different sensor heads can be

connected to the ZX-E, with sensing distances ranging from

0,5 mm up to 7 mm. One of the sensor heads – the ZX-EDR5T –

hasadiameter of just 3 mm, making it the smallest sensor

head currently available.

3 mm 5,4 mm 8 mm

10 mm

18 mm

Easy-to-read resolution display

With Omron’s resolution displayfunction (patent pending),

the resolution based on the object being measured is displayed

and can be verified in real time. It is easy to learn the margin

for threshold values with this resolution display, allowing

accurate judgements on whether or not detection is possible.

Dual digital display (illustration )

This makes setting up and maintaining the ZX-E sensor

a straightforward process. The smaller display shows the real

resolution of the sensor based on the object being measured.

Mutual interference prevention function

Up to five sensors can be combined very closely together

without any mutual interference occurring between them.

This is achieved by placing a calculating unit (ZX-CAL2)

between each sensor. With this unique feature multiple

measurements can be made in a machine or a process.

Smart calculation function

By inserting a ‘calculation unit’ (ZX-CAL2) between two

amplifiers the thickness and difference measurements are

easily obtained, and these results will be displayed on the

amplifier. This technology, patented by Omron, eliminates

the need for connecting a digital panel meter and the

troublesome wiring and setting up associated with it.

Simple Linearity Adjustment

With the ZX-E it is possible to adjust the linearity of the

sensor for different types of metals, ferrous and non-ferrous.

Using Omron’s patented Linearity Adjustment Function you

can perform a teaching function

at 0%, 50% and 100% of the

measurement distance from the

object to the sensor head.

The amplifier then confirms

the result. This feature

greatly reduces setting time.

Plug & Play Concept

All sensor heads are fully compatible to the amplifier unit and

can be selected based on the application. Also for maintenance

reason it is more efficient and cost saving to replace only the

sensor head.

0% 50% 100%

Easy to set up and operate

Easy to use keys

Five operation keys provide total control of the amplifier, enabling

you to operate advanced functions that include Reverse Display,

ECO Mode, number of figures for display, Display Saving Mode,

Operation Lock, Function Lock, Zero Reset, various hold and timer

functions, and Timing & Reset input.

INTERFACE UNIT

HEAD

AMPLIFIER

Easy-to-see resolution (patent pending).

Smart Monitor software tool enables easysystem set-up via PC or Notebook.

Calculation unit for thickness-measurement between

two amplifiers (patent pending).

Deviation to be

detected.

Advanced measurement functions

for fast signal processing.

ZX-CAL2

Delay Hold

Previous Value

Comparison

Average Hold

Peak-to-peak Hold

T1 T2

Easy to read dual digital display shows measurement

results or multifunctional settings.

Average

for A

Delay hold Sampling

Sampling time Sampling time

Sampling time

(Long time)

Changes over time

Average

for B

The difference

between maximum

and minimum values

(One-shot)

Intelligent Communication

SmartMonitor V2 software makes sensor set-up easier!

With Omron’s interface unit and SmartMonitor V2 software

the ZX-E sensor can be easily connected to a Notebook or PC.

The software is ideal for quickly and easily setting up

parameters and values via the menu screen from a PC or using

the serial port of a PLC. It offers full visualisation of all

measured values on the spot. Threshold settings can be done

using the Position Teach feature or by entering the values

directly. All parameters and modes can be changed within

seconds and the interrupt time is kept to a minimum, which

is very important in production processes. In addition, all

settings can be saved on a computer, and reloaded based

on production requirements.

Data logging results can be processed using SmartMonitor

V2 software and stored automatically (as an Excel csv file)

for quality control information, leading to smoother production

runs. Data can also be displayed in waveform during logging.

Waveforms can be easily monitored and threshold values set

simply by dragging and dropping. High-speed waveforms can

be obtained and displayed in a one-shot operation.

This innovative feature is ideal for use in high-speed processes,

where the software can be used to generate a waveform.

Teaching functions for fast and easy set-up

The ZX-E sensor features three teaching functions

to set up threshold values. These are:

Direct input

Ideal for detecting whether or not

the OK/not OK values are known.

Position teaching

For high-precision positioning

applications.

Automatic teaching

For teaching under production conditions

without stopping the work-piece.



Visualisation and monitoring of all measured data.

Waveform monitoring.

Threshold setting by drag & drop

graphic function.

Data logging and processing.



Injection Moulding

Cutter controlMinute gap detection

Height and step detection

Eccentricity and vibration Vertical packaging

The ZX-E series is the latest in a family of Omron sensor systems that include

the E3X-DA-S/MDA series, the ZX Sensor series and the E3C-LDA series.

Amplifier Units

Sensor Heads

Shape Dimensions Sensing distance Model

Cylindrical 3 dia. x 18 mm 0,5 mm ZX-EDR5T

5,4 dia. x 18 mm 1 mm ZX-ED01T *2

8 dia. x 22 mm 2 mm ZX-ED02T *2

Screw-shaped M10 dia. x 22 mm 2 mm ZX-EM02T *2

M18 dia. x 46,3 mm 7 mm ZX-EM07T *2

Appearance Power supply Output type Model

DC NPN ZX-EDA11

PNP ZX-EDA41

Appearance Name Model

ZX-series Communication Interface Unit + Setup Software ZX-SFW11

SmartMonitor sensor Setup tool for personal computer connection

+ CD-ROM

OMRON EUROPE B.V.

Wegalaan 67-69, NL-2132 JD, Hoofddorp, The Netherlands. Tel: +31 (0) 23 568 13 00 Fax: +31 (0) 23 568 13 88 www.europe.omron.com

For the Middle East, Africa and other countries in Eastern Europe, Tel: +31 (0) 23 568 13 00 www.europe.omron.com

Authorised Distributor: Automation and Drives

• Programmable logic controllers • Networking

• Human-machine interfaces • Inverter drives • Motion control

Industrial Components

• Electromechanical relays • Timers • Counters • Sockets

• Programmable relays • Low voltage switch gear • Power supplies

• Temperature & process controllers • Solid-state relays

• Panel indicators • Level controllers • Industrial switches • Pushbutton switches

Sensing and Safety

• Photoelectric sensors • Proximity sensors • Rotary encoders

• Vision systems • RFID systems • Safety switches

• Safety relays • Safety sensors

Austria

Tel: +43 (0) 1 80 19 00

www.omron.at

Belgium

Tel: +32 (0) 2 466 24 80

www.omron.be

Czech Republic

Tel: +420 267 31 12 54

www.omron.cz

Denmark

Tel: +45 43 44 00 11

www.omron.dk

Finland

Tel: +358 (0) 9 549 58 00

www.omron.fi

France

Tel: +33 (0) 1 49 74 70 00

www.omron.fr

Germany

Tel: +49 (0) 2173 680 00

www.omron.de

Hungary

Tel: +36 (0) 1 399 30 50

www.omron.hu

Italy

Tel: +39 02 32 681

www.omron.it

Netherlands

Tel: +31 (0) 23 568 11 00

www.omron.nl

Norway

Tel: +47 (0) 22 65 75 00

www.omron.no

Poland

Tel: +48 (0) 22 645 78 60

www.omron.com.pl

Portugal

Tel: +351 21 942 94 00

www.omron.pt

Russia

Tel: +7 095 745 26 64

www.russia.omron.com

Spain

Tel: +34 913 777 900

www.omron.es

Sweden

Tel: +46 (0) 8 632 35 00

www.omron.se

Switzerland

Tel: +41 (0) 41 748 13 13

www.omron.ch

Turkey

Tel: +90 (0) 216 474 00 40

www.omron.com.tr

United Kingdom

Tel: +44 (0) 870 752 08 61

www.omron.co.uk

Although we strive for perfection, Omron Europe BV and/or its subsidiary and affiliated companies do not warrant

or make any representations regarding the correctness or completeness of the information described in this document.

We reserve the right to make any changes at any time without prior notice.

SF8P_ZX_E_SERIES_EN_INT01_0703

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