Omron CP1E INTRODUCTION Referenzhandbuch

W461-E2-02A

Authorized Distributor:

In the interest of product improvement,

specifications are subject to change without notice.

Cat. No. W461-E1-02A

OMRON Industrial Automation Global: www.ia.omron.com

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Control Devices Division H.Q.

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Tel: (81) 75-344-7084/Fax: (81) 75-344-7149

Cat. No. W461-E1-02A SYSMAC CP1/CP1E INTRODUCTION MANUAL

CP1L-L10D-

CP1L-L14D-

CP1L-L20D-

CP1L-M30D-

CP1L-M40D-

CP1L-M60D-

CP1E-ED-A

CP1E-ND-

CP1L/CP1E CPU Unit

Introduction Manual

Notice:

OMRON products are manufactured for use according to proper procedures by a qualified operator

and only for the purposes described in this manual.

The following conventions are used to indicate and classify precautions in this manual. Always heed

the information provided with them. Failure to heed precautions can result in injury to people or

damage to property.

DANGER Indicates an imminently hazardous situation which, if not avoided, will result in death or

serious injury. Additionally, there may be severe property damage.

WARNING Indicates a potentially hazardous situation which, if not avoided, could result in death or

serious injury. Additionally, there may be severe property damage.

Caution Indicates a potentially hazardous situation which, if not avoided, may result in minor or

moderate injury, or property damage.

OMRON Product References

All OMRON products are capitalized in this manual. The word “Unit” is also capitalized when it refers

to an OMRON product, regardless of whether or not it appears in the proper name of the product.

The abbreviation “Ch,” which appears in some displays and on some OMRON products, often means

“word” and is abbreviated “Wd” in documentation in this sense.

The abbreviation “PLC” means Programmable Controller. “PC” is used, however, in some CX-

Programmer displays to mean Programmable Controller.

Visual Aids

The following headings appear in the left column of the manual to help you locate different types of

information.

Note Indicates information of particular interest for efficient and convenient opera-

tion of the product.

1,2,3... 1. Indicates lists of one sort or another, such as procedures, checklists, etc.

Trademarks

Windows is a registered trademark of Microsoft Corporation in the United States and other countries.

SYSMAC is a registered trademark of OMRON’s Programmable Controllers.

Other brand and product names are trademarks or registered trademarks of their respective owners.

OMRON, 2009

any form, or by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written

permission of OMRON.

No patent liability is assumed with respect to the use of the information contained herein. Moreover, because

OMRON is constantly striving to improve its high-quality products, the information contained in this manual is

subject to change without notice. Every precaution has been taken in the preparation of this manual.

Nevertheless, OMRON assumes no responsibility for errors or omissions. Neither is any liability assumed for

damages resulting from the use of the information contained in this publication.

TABLE OF CONTENTS

PRECAUTIONS............................................................... 9

1 Intended Audience.................................................................................................... 10

2 General Precautions................................................................................................. 10

3 Safety Precautions ................................................................................................... 10

4 Application Precautions ............................................................................................ 11

SECTION 1

CP1L/CP1E Overview ................................................... 13

1-1 CP1L/CP1E Models.................................................................................................. 14

1-2 Part Names and Functions ....................................................................................... 17

SECTION 2

Designing Systems........................................................ 21

2-1 Organization of this Manual...................................................................................... 22

2-2 About the Shutter Control System ............................................................................ 24

2-3 I/O Allocation for the Shutter Control System........................................................... 26

2-4 Example Ladder Program......................................................................................... 28

SECTION 3

Mounting and Wiring...................................................... 29

3-1 Installation Notes ...................................................................................................... 30

3-2 Mounting onto DIN Tracks........................................................................................ 33

3-3 Wiring Devices.......................................................................................................... 34

3-4 Power Testing CP1L................................................................................................. 37

SECTION 4

Creating Programs......................................................... 39

4-1 Preparing for Programming ...................................................................................... 40

4-2 Creating Ladder Programs ....................................................................................... 45

4-3 Using CX-Programmer ............................................................................................. 48

4-4 Using the Help .......................................................................................................... 51

4-5 Inputting Programs ................................................................................................... 53

4-6 Saving/Loading Programs ........................................................................................ 74

4-7 Editing Programs ...................................................................................................... 77

SECTION 5

Transferring and Debugging Programs ......................... 83

5-1 Going Online............................................................................................................. 84

5-2 Adjusting/Debugging Online ..................................................................................... 91

Appendix...................................................................... 101

A-1 Channel/Relay Numbers ........................................................................................ 102

A-2 Instructions ............................................................................................................. 107

A-3 Inner Workings of CP1L/CP1E ............................................................................... 111

A-4 CP1L Programming Examples ............................................................................... 121

A-5 Comparison between CP1L and CP1E .................................................................. 172

About this Manual:

This manual describes installation and operation of the CP-series Programmable Controllers (PLCs)

and includes the sections described below. The CP Series provides advanced package-type PLCs

based on OMRON’s advanced control technologies and vast experience in automated control.

Please read this manual carefully and be sure you understand the information provided before

attempting to install or operate a CP-series PLC. Be sure to read the precautions provided in the fol-

lowing section.

This manual is intended for first-time users of the SYSMAC CP series. The basic use of the series is

explained based on SYSMAC CP1L. For CP1E uses, please transpose "CP1L" to "CP1E". The differ-

ences between CP1L and CP1E are explained by notes or headings.

Circuit configurations, wiring methods, and programs provided in this manual are given strictly as

examples. When constructing an actual system, check the specifications, performance, and safety of

each component by referring to the respective manuals.

Ladder programs in this manual are provided strictly as examples. When designing the actual circuits,

take adequate safety measures.

Precautions provide general precautions for using the Programmable Controller and related devices.

Section 1 introduces the types of CP1L and CP1E, as well the part names.

Section 2 explains how to construct a CP1L system based on the shutter control system as an exam-

ple.

Section 3 explains the how to install CP1L onto a DIN track, how to wire power supply and I/O lines,

and how to test operation as an example.

Section 4 explains the basic functions of CX-Programmer creating the ladder program for the shutter

control system.

Section 5 describes how to transfer and debug programs.

The Appendices provide channel/relay numbers, instructions, inner workings and programming

examples of CP1L and CP1E.

Related Manuals

The following manuals are used for the CP-series CPU Units. Refer to these manuals as required.

Cat. No. Manual name Description

W462 SYSMAC CP Series CP1L

CPU Unit User’s Manual

Explains the system configuration, installation, wir-

ing, I/O allocation, pulse/counter functions, and

expansion unit connections in details. Also provides

information on errors, troubleshooting, mainte-

nance, and inspection.

W451 SYSMAC CP Series

CP1H/CP1L CPU Unit

Programming Manual

Provides the following information on the CP

Series:

• Programming instructions

• Programming methods

• Tasks

• File memory

• Functions

Use this manual together with the CP1H Program-

mable Controllers Operation Manual (W450).

W479 SYSMAC CP Series CP1E

CPU Unit Hardware User's

Manual

Describes the following information for CP1E PLCs.

• Overview and features

• Basic system configuration

• Part names and functions

• Installation and settings

• Troubleshooting

Use this manual together with the CP1E CPU Unit

Software User's Manual (W480) and Instructions

Reference Manual (W483).

W480 SYSMAC CP Series CP1E

CPU Unit Software User's

Manual

Describes the following information for CP1E PLCs.

• CPU Unit operation

• Internal memory

• Programming

• Settings

• CPU Unit built-in functions

•Interrupts

•High-speed counter inputs

•Pulse outputs

•Serial communications

•Other functions

Use this manual together with the CP1E CPU Unit

Hardware User's Manual (W479) and Instructions

Reference Manual (W483).

W483 SYSMAC CP Series CP1E

CPU Unit Instructions

Reference Manual

Describes each programming instruction in detail.

When programming, use this manual together with

the CP1E CPU Unit Software User's Manual

(W480).

W446 SYSMAC CX-Programmer

Operation Manual

Provides information on installing and operating the

CX-Programmer for all functions except for function

blocks.

Read and Understand this Manual

Please read and understand this manual before using the product. Please consult your OMRON

representative if you have any questions or comments.

Warranty and Limitations of Liability

■WARRANTY

OMRON's exclusive warranty is that the products are free from defects in

materials and workmanship for a period of one year (or other period if specified)

from date of sale by OMRON.

OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR

IMPLIED, REGARDING NON-INFRINGEMENT, MERCHANTABILITY, OR

FITNESS FOR PARTICULAR PURPOSE OF THE PRODUCTS. ANY BUYER

OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS

DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE

REQUIREMENTS OF THEIR INTENDED USE. OMRON DISCLAIMS ALL

OTHER WARRANTIES, EXPRESS OR IMPLIED.

■LIMITATIONS OF LIABILITY

OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL, INDIRECT, OR

CONSEQUENTIAL DAMAGES, LOSS OF PROFITS OR COMMERCIAL LOSS

IN ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH

CLAIM IS BASED ON CONTRACT, WARRANTY, NEGLIGENCE, OR STRICT

LIABILITY.

In no event shall the responsibility of OMRON for any act exceed the individual

price of the product on which liability is asserted.

IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY,

REPAIR, OR OTHER CLAIMS REGARDING THE PRODUCTS UNLESS

OMRON'S ANALYSIS CONFIRMS THAT THE PRODUCTS WERE

PROPERLY HANDLED, STORED, INSTALLED, AND MAINTAINED AND NOT

SUBJECT TO CONTAMINATION, ABUSE, MISUSE, OR INAPPROPRIATE

MODIFICATION OR REPAIR.

Application Considerations

■SUITABILITY FOR USE

OMRON shall not be responsible for conformity with any standards, codes, or

regulations that apply to the combination of products in the customer's application

or use of the products.

At the customer's request, OMRON will provide applicable third party certification

documents identifying ratings and limitations of use that apply to the products. This

information by itself is not sufficient for a complete determination of the suitability of

the products in combination with the end product, machine, system, or other

application or use.

The following are some examples of applications for which particular attention must

be given. This is not intended to be an exhaustive list of all possible uses of the

products, nor is it intended to imply that the uses listed may be suitable for the

products:

• Outdoor use, uses involving potential chemical contamination or electrical

interference, or conditions or uses not described in this manual.

• Nuclear energy control systems, combustion systems, railroad systems, aviation

systems, medical equipment, amusement machines, vehicles, safety equipment,

and installations subject to separate industry or government regulations.

• Systems, machines, and equipment that could present a risk to life or property.

Please know and observe all prohibitions of use applicable to the products.

NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS

RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A

WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE

OMRON PRODUCTS ARE PROPERLY RATED AND INSTALLED FOR THE

INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM.

■PROGRAMMABLE PRODUCTS

OMRON shall not be responsible for the user's programming of a programmable

product, or any consequence thereof.

Disclaimers

■CHANGE IN SPECIFICATIONS

Product specifications and accessories may be changed at any time based on

improvements and other reasons.

It is our practice to change model numbers when published ratings or features

are changed, or when significant construction changes are made. However,

some specifications of the products may be changed without any notice. When

in doubt, special model numbers may be assigned to fix or establish key

specifications for your application on your request. Please consult with your

OMRON representative at any time to confirm actual specifications of

purchased products.

■DIMENSIONS AND WEIGHTS

Dimensions and weights are nominal and are not to be used for manufacturing

purposes, even when tolerances are shown.

■PERFORMANCE DATA

Performance data given in this manual is provided as a guide for the user in

determining suitability and does not constitute a warranty. It may represent the

result of OMRON's test conditions, and the users must correlate it to actual

application requirements. Actual performance is subject to the OMRON

Warranty and Limitations of Liability.

■ERRORS AND OMISSIONS

The information in this manual has been carefully checked and is believed to be

accurate; however, no responsibility is assumed for clerical, typographical, or

proofreading errors, or omissions.

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