Panasonic EY7542 - CORDLESS IMPACT WRENCH Bedienungsanleitung

reserved. Unauthorized copying and distribution is a

violation of law.

Order Number PTD0707U37CE

F16

Cordless Impact Driver

Model No. EY7542

North America

TABLE OF CONTENTS

PAGE PAGE

1 Warning -------------------------------------------------------------- 2

2 Specifications ----------------------------------------------------- 2

3 Troubleshooting Guide ----------------------------------------- 3

4 Disassembly and Assembly Instructions ---------------- 5

5 Wiring Connection Diagram ---------------------------------13

6 Schematic Diagram ---------------------------------------------13

7 Exploded View and Replacement Parts List -----------14

1Warning

Caution:

• Pb free solder has a higher melting point that standard solder; Typicall the melting point is 50 - 70°F (30 - 40°C) higher. Please

use a soldering iron with temperature control and adjust it to 750 ± 20°F (400 ± 10°C). In case of using high temperature solder-

ing iron, please be careful not to heat too long.

• Pb free solder will tend to splash when heated too high (about 1100°F / 600°C).

2 Specifications

3 Troubleshooting Guide

(Refer to WIRING CONNECTION DIAGRAM)

4 Disassembly and Assembly Instructions

4.1. Disassembly Instructions

Ref. No. 1A Procedure 1A Removal of the Housings.

1. Loosen the belt hook bolt turning it counterclockwise, using a coin

or a flat blade screwdriver.

2. Take out the belt hook.

3. Remove four screws where tightening fixing cover.

4. Remove eight housing screws.

5. Pull off the fixing cover assembly.

6. Once removing the clutch handle, the out-put shaft may come out.

7. Remove torque click spring and click spring.

8. Then open the housing A and B.

Ref. No. 1B Procedure 1A →1B Removal of Motor assembly and Gear hammer block.

1. Unscrew to disconnect the lead wires between switch and motor.

2. Take out the motor assembly with the gear box block from the

housing.

3. Separate the motor assembly from the gear box block.

4. Take out the ring gear from the revolving stand.

Ref. No. 1C Procedure 1A →1B →1C Removal of Gear box assembly.

1. Hold the driving carrier as illustrated.

2. Compress the assembly and take out the pin.

3. Take out the driving shaft assembly and the gear case assembly

from the shaft of the driving carrier.

NOTE:

Make sure not to lose the pin and the connect piece.

Ref. No. 1D Procedure 1A →1B →1C →1D Removal of Gear case assembly.

1. Take out the mode change handle.

2. Pull out 2 pins ( 2.5x33.6).

3. After removing pins, the internal parts of the gear case assembly

can be removed one after another.

Thrust plate →clutch gear →planet gear (3pcs) →carrier →thrust

plate

4. Remove the adjusting screw, clutch spring and clutch plate.

5. After removing the clutch plate, 6 pieces of steel balls come off.

4.2. Reassembly instructions

Ref. No. 2A Procedure 2A Assembly of Gear case block.

1. Assemble thrust plate, clutch gear, planet gear (3pcs), carrier,

thrust plate and insert pins (2pcs).

2. Reinstall one piece of steel ball into each of 6 holes.

3. Assemble clutch plate and clutch spring.

4. Align the widest protrusion of adjusting screw with the narrower

protrusion of gear case.

5. Turn the adjusting screw into the gear case assembly one rotation

for clockwise direction.

6. Set the mode change handle on the wider protrusion of gear case.

7. Confirm proper position of the mode change handle that both ends

of spring must be put into the grooves of the driving carrier.

Ref. No. 2B Procedure 2A →2B Assembly of Gear box assembly.

1. Insert the driving carrier into the hole of gear case assembly and

the driving hammer assembly.

2. Hold the driving carrier as illustrated and confirm if the connect

piece is inside of the driving shaft block.

3. Insert the pin into the shaft of driving carrier holding the bottom of

the gear box assembly by hand.

4. Align the wider groove of revolving stand with the wider protrusion

of gear case.

5. Assemble the ring gear into the revolving stand and set it on the

motor assembly.

6. Place fit the hole of driving carrier and the pins of revolving stand.

Ref. No. 2C Procedure 2A →2B →2C Assembly of Switch and Motor assembly.

1. Insert the motor and gear & hammer assembly into the housing.

2. Connect the switch assembly with motor lead wires.

3. Set the motor lead wire (black) is on the upper side of switch

assembly.

4. Confirm to set the motor lead wire (red) under the black lead wire

and confirm if there is no pinching with switch.

5. Place the battery terminal lead wire (black) is over the wire (red)

properly.

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