Panasonic MC-CG683-ZC79 Bedienungsanleitung

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Order No.VCB0801002CE

Vacuum Cleaner

Model No. MC-CG683-ZC79

MC-CG683-ZA76

MC-CG683K-ZP47

Product Color :Roiyal Blue

Destination :Europe

TABLE OF CONTENTS

PAGE PAGE

1 Specifications ----------------------------------------------------- 2

2 Location of Controls and Components ------------------- 3

3 Troubleshooting Guide ----------------------------------------- 5

4 Disassembly and Assembly Instructions ---------------- 6

4.1. Dust box cover assembly removal -------------------- 6

4.2. Separate the upper and lower body units ----------- 6

4.3. Printed circuit board AU (P.C.B. AU) removal ------ 7

4.4. Motor removal ---------------------------------------------- 8

4.5. Cord reel partition unit replacement -----------------10

4.6. Rail base U replacement -------------------------------10

4.7. Spring-loaded cord reel pre-winding-----------------10

5 Wiring Connection Diagram ---------------------------------11

6 Schematic Diagram ---------------------------------------------11

7 Exploded View and Replacement Parts List -----------12

7.1. EXPLODED VIEW (ATTACHMENTS) --------------12

7.2. PARTS LIST (ATTACHMENTS) ----------------------13

7.3. EXPLODED VIEW (BODY UNIT) --------------------14

7.4. PARTS LIST (BODY UNIT) ----------------------------15

7.5. PACKING INSTRUCTIONS --------------------------- 16

7.6. PACKING LIST ------------------------------------------- 17

1 Specifications

Model No. MC-CG683 MC-CG683K

Power source AC230V~50Hz AC230-240V~50Hz

Input power (MAX) 1400W 1400W

Input power (IEC) 1200W 1100-1200W

Dimensions (WxLxH)mm 280x430x260

Net weight 5.1kg

Extension wand Telescopic

Crevice nozzle O

Dusting brush O

Upholstery nozzle O

2 Location of Controls and Components

3 Troubleshooting Guide

CONDITION CHECK POINT METHOD OF INSPECTION TRANSACTION

Motor fails to rotate

(no noise is heard at all)

Power supply cord Check power supply cord continu-

ity.

If there is no continuity, replace the

cord reel patition unit.

Fuse of P.C.B. AU

(250V, 12A)

Check fuse continuity. If there is no continuity, replace

P.C.B. AU.

Motor continuity Check the conduction between the

terminals of the motor.

If there is no continuity, replace the

motor.

ON/OFF Switch Check continuity across switch

connections

If there is no continuity, replace

P.C.B. AU.

Triac (Inside of P.C.B.) Check if the triac is in open circuit. If it is in open circuit, replace P.C.B.

AU.

P.C.B. AU Check the internal parts for any-

thing unusual. (burn-out, melt-

down, etc.)

If anything is found unusual,

replace the P.C.B. AU with new

one.

Motor runs but there is no suction Hose or Suction inlet, Extension

wand and nozzle

Check if there is any blockage in

the indicated parts.

If there is any blockage, remove it.

Dust bog / Secondary filter Check if dust bag is full or Second-

ary filter is choked up.

If dust bag is foll, replace with a

new one. If Secondary filter is

choked up, remove and clean it out

or replace.

Noise or vibration Motor fan Check dust accumulated in motor

fan (it could happen if the vacuum

cleaner has been used without cen-

tral filter).

If there is dust accumulated in the

motor fan, replace the motor and

check filter condition. (never try to

dismantle the motor fan)

Motor does not change power

(runs always at full speed)

Power control Adjust the power control and check

whether or not the resistance var-

ies. (Gray←→Blue)

If the resistance does not vary, then

replace the P.C.B. AU.

P.C.B. AU Examine the triac in the P.C.B. AU

and check whether or not T1 and

T2 are short-circuited.

If they are short-circuited, then

replace the P.C.B. AU.

Motor runs irregularly P.C.B. AU Check possible bad contact of

P.C.B. AU.

Replace P.C.B. AU.

4 Disassembly and Assembly Instructions

Important notice: Before replacing any components, make sure to turn OFF the vacuum cleaner.

Remove the power plug from the outlet.

* Caution:

1. Do not attempt to modify the machine, parts, etc. when marking repairs.

2. Even if a wire is partially disconnected, do not attempt to repair and/or connect it when a wired unit is available as

service parts. Replace the overall section with a new wired unit.

3. Pull out and/or insert the fastening terminal without twisting it.

4.1. Dust box cover assembly

removal

1. Open the dust box cover assembly at an angle of approx.

45°. Insert a flat-blade screwdriver between the upper

body and the dust box cover assembly and move it in the

direction of the arrow mark to remove the dust box cover

assembly from its right side.

4.2. Separate the upper and lower

body units

1. Remove the five screws fixing the upper body U and

lower body U.

2. Remove the screw fixing the upper body U from the rear

side.

3. Lift the upper body U to separate it from the lower body U.

4.3. Printed circuit board AU

(P.C.B. AU) removal

1. Remove the Swivel cap unit and Supporter plate U and

Switch cover U.

2. Here is the drawing of the lead wire before the P.C.B. AU

is removed.

3. Disengage the fast-on terminal of the wires (red) and

(blue) which lead to the cord reel partition wall connected

to the printed circuit board AU.

* Caution:

Pull out the fastening terminal without twisting it.

Pull out by holding down the section indicated by an

arrow.

4. Remove the P.C.B. AU from the P.C.B. holder.

5. Remove the two screws fixing the P.C.B. holder and pull it

out from the lower body U.

* For removing the printed circuit board AU, first

remove the fast-on terminal for the connecting sec-

tion for the motor.

4.4. Motor removal

1. Remove the dust box lid assembly. (Refer to paragraph

4.1 on P.6)

2. Remove the upper body from the lower body. (Refer to

paragraph 4.2 on P.6)

3. Remove the printed circuit board AU. (P.C.B AU) (Refer

to paragraph 4.3 on P.7)

4. Remove the two screws fixing the P.C.B. holder and pull it

out from the lower body U.

5. Lift the motor section from the lower body U. 6. Remove the components fitted to the motor.

a. Remove the motor support rubber (rear).

b. Remove the motor support rubber (front).

c. Remove the motor case plate.

d. Remove the thermal protector.

e. Remove the motor support front.

f. Remove the lead wires connected to the motor.

g. Remove the noise suppressor.

* Caution:

Pull out the fastening terminal of the lead wire con-

nected to the motor unit and thermal protector with-

out twisting it.

* Note: When the thermal protector has been replaced,

make sure to paste the tape (gasket V) back on the termi-

nals.

4.5. Cord reel partition unit replace-

ment

1. Increase the gap width between the cord reel and the

lower body with a screwdriver. While removing the cord

reel shaft from the side of the lower body, lift the cord reel

partition unit.

* For easy removal, pull out the cord slightly, and

then lift the cord reel.

4.6. Rail base U replacement

1. Remove the screw fixing the rail base U onto the cord reel

partition U.

2. Remove the rail base U from the cord reel partition U.

4.7. Spring-loaded cord reel pre-

winding

1. The cord reel partition U has a spring that pre-winds the

cord reel.

If the cord is not wound, then press the brake arm, and

the cord pre-winding will be loosened.

If you wish to apply pre-winding again, then wind the cord

three turns in the direction of the arrow mark.

* If you wish to release the pre-winding, then make

sure to hold the cord plug.

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