PCB Piezotronics IMI SENSORS 649A04 Bedienungsanleitung

Model 649A04

Programmable Loop Powered, Current Output, Industrial Vibration Sensor

Installation and Operating Manual

For assistance with the operation of this product,

contact PCB Piezotronics, Inc.

Toll-free: 800-959-4464

24-hour SensorLine: 716-684-0001

Fax: 716-684-3823

E-mail: [email protected]

Web: www.imi-sensors.com

The information contained in this document supersedes all similar information that

may be found elsewhere in this manual.

Service –Due to the sophisticated

nature of the sensors and associated

instrumentation provided by PCB

Piezotronics, user servicing or repair is

not recommended and, if attempted,

may void the factory warranty. Routine

maintenance, such as the cleaning of

electrical connectors, housings, and

mounting surfaces with solutions and

techniques that will not harm the

physical material of construction, is

acceptable. Caution should be observed

to ensure that liquids are not permitted

to migrate into devices that are not

hermetically sealed. Such devices

should only be wiped with a dampened

cloth and never submerged or have

liquids poured upon them.

Repair –In the event that equipment

becomes damaged or ceases to

operate, arrangements should be made

to return the equipment to PCB

Piezotronics for repair. User servicing or

repair is not recommended and, if

attempted, may void the factory

warranty.

Calibration –Routine calibration of

sensors and associated instrumentation

is recommended as this helps build

confidence in measurement accuracy

and acquired data. Equipment

calibration cycles are typically

established by the users own quality

regimen. When in doubt about a

calibration cycle, a good “rule of thumb”

is to recalibrate on an annual basis. It is

also good practice to recalibrate after

exposure to any severe temperature

extreme, shock, load, or other

environmental influence, or prior to any

critical test.

PCB Piezotronics maintains an ISO-

9001 certified metrology laboratory and

offers calibration services, which are

accredited by A2LA to ISO/IEC 17025,

with full traceability to SI through

N.I.S.T. In addition to the normally

supplied calibration, special testing is

also available, such as: sensitivity at

elevated or cryogenic temperatures,

phase response, extended high or low

frequency response, extended range,

leak testing, hydrostatic pressure

testing, and others. For information on

standard recalibration services or

special testing, contact your local PCB

Piezotronics distributor, sales

representative, or factory customer

service representative.

Returning Equipment –Following

these procedures will ensure that your

returned materials are handled in the

most expedient manner. Before

returning any equipment to PCB

Piezotronics, contact your local

distributor, sales representative, or

factory customer service representative

to obtain a Return Warranty, Service,

Repair, and Return Policies and

Instructions Materials Authorization

(RMA) Number. This RMA number

should be clearly marked on the outside

of all package(s) and on the packing

Service, Repair, and Return

Policies and Instructions

list(s) accompanying the shipment. A

detailed account of the nature of the

problem(s) being experienced with the

equipment should also be included

inside the package(s) containing any

returned materials.

A Purchase Order, included with the

returned materials, will expedite the

turn-around of serviced equipment. It is

recommended to include authorization

on the Purchase Order for PCB to

proceed with any repairs, as long as

they do not exceed 50% of the

replacement cost of the returned

item(s). PCB will provide a price

quotation or replacement

recommendation for any item whose

repair costs would exceed 50% of

replacement cost, or any item that is not

economically feasible to repair. For

routine calibration services, the

Purchase Order should include

authorization to proceed and return at

current pricing, which can be obtained

from a factory customer service

representative.

Contact Information –International

customers should direct all inquiries to

their local distributor or sales office. A

complete list of distributors and offices

can be found at www.pcb.com.

Customers within the United States may

contact their local sales representative

or a factory customer service

representative. A complete list of sales

representatives can be found at

www.pcb.com. Toll-free telephone

numbers for a factory customer service

representative, in the division

responsible for this product, can be

found on the title page at the front of this

manual. Our ship to address and

general contact numbers are:

PCB Piezotronics, Inc.

3425 Walden Ave.

Depew, NY14043 USA

Toll-free: (800) 828-8840

24-hour SensorLineSM: (716) 684-0001

Website: www.pcb.com

E-mail: [email protected]

PCB工业监视和测量设备 - 中国RoHS2公布表

PCB Industrial Monitoring and Measuring Equipment - China RoHS 2 Disclosure Table

部件名称

有害物质

铅(Pb)

汞

(Hg)

镉

(Cd)

六价铬(Cr(VI))

多溴联苯 (PBB)

多溴二苯醚(PBDE)

住房

PCB板

电气连接器

压电晶体

环氧

铁氟龙

电子

厚膜基板

电线

电缆

塑料

焊接

铜合金/黄铜

本表格依据 SJ/T 11364 的规定编制。

O：表示该有害物质在该部件所有均质材料中的含量均在 GB/T 26572 规定的限量要求以下。

X：表示该有害物质至少在该部件的某一均质材料中的含量超出 GB/T 26572 规定的限量要求。

铅是欧洲RoHS指令2011/65/ EU附件三和附件四目前由于允许的豁免。

CHINA RoHS COMPLIANCE

DOCUMENT NUMBER: 21354

DOCUMENT REVISION: D

ECN: 46162

Component Name

Hazardous Substances

Lead

(Pb)

Mercury

(Hg)

Cadmium

(Cd)

Chromium VI

Compounds

(Cr(VI))

Polybrominated

Biphenyls

(PBB)

Polybrominated

Diphenyl

Ethers (PBDE)

Housing

PCB Board

Electrical

Connectors

Piezoelectric

Crystals

Epoxy

Teflon

Electronics

Thick Film

Substrate

Wires

Cables

Plastic

Solder

Copper Alloy/Brass

This table is prepared in accordance with the provisions of SJ/T 11364.

O: Indicates that said hazardous substance contained in all of the homogeneous materials for this part is below the limit

requirement of GB/T 26572.

X: Indicates that said hazardous substance contained in at least one of the homogeneous materials for this part is above

the limit requirement of GB/T 26572.

Lead is present due to allowed exemption in Annex III or Annex IV of the European RoHS Directive 2011/65/EU.

SENSORS AND INSTRUMENTATION FOR MACHINE CONDITION MONITORING

649AX4-Series Programmable Industrial 4-20mA Sensor

Operating Guide with Enclosed Warranty Information

3425 Walden Avenue, Depew, New York 14043-2495

Phone (716) 684-0003

Fax (716) 684-3823

Toll Free Line 1-800-959-4IMI

MANUAL NUMBER: 45989

MANUAL REVISION: D

ECN NUMBER: 49766

PAGE 2

SENSORS AND INSTRUMENTATION FOR MACHINE CONDITION MONITORING

Table of Contents

Introduction...................................................................................................................................................... Page 3

General Features

Installation........................................................................................................................................................ Page 4

Direct Adhesive Mount

Standard Stud Mount

Adhesive Stud Mount

Magnetic Mount

Wiring............................................................................................................................................................... Page 8

Programming Software.................................................................................................................................... Page 9

Program Installation

Running the Software

Programming Sections

Reading and Writing Parameters

Parameter Options

Portable 4-20 mA Loop Calibrator................................................................................................................. Page 16

Cable Ordering Information ........................................................................................................................... Page 17

ESD Sensitivity .............................................................................................................................................. Page 18

Warranty, Service & Return Procedure ..........................................................................................................Page 19

Customer Service .......................................................................................................................................... Page 19

PAGE 3

SENSORS AND INSTRUMENTATION FOR MACHINE CONDITION MONITORING

Introduction

The Programmable Industrial 4-20mA sensor (Model 649A04) combines the capabilities of a piezoelectric

vibration sensor and a 4-20mA vibration transmitter. The sensor outputs a 4-20mA signal that is proportional to

the overall acceleration, velocity or displacement of the machinery. Ideal for monitoring the vibration of process

equipment such as fans, motors and pumps, the output of the sensor is used for process control or predictive

maintenance. The sensor can be configured many different ways in the field using the USB Programming

interface.

Every sensor is factory-programmed. See Page 15 for more information.

General Features

Embedded piezoelectric accelerometer for improved accuracy and frequency response.

Field-programmable vibration range for acceleration, velocity or displacement.

Allows for continuous vibration monitoring of critical applications.

Reduces the need for sophisticated vibration analysis requirements.

RV (Raw Vibration) option: 100mV/g signal for conducting frequency analysis and machinery diagnostics.

Easily interfaces with existing process control and predictive maintenance equipment.

Rugged stainless steel, hermetically-sealed construction for applications in harsh environments.

Flexible design allows for various custom requirements.

PAGE 4

SENSORS AND INSTRUMENTATION FOR MACHINE CONDITION MONITORING

Installation

When choosing a mounting method, consider closely the advantages and disadvantages of each technique.

Typical mounting types are stud, direct adhesive, adhesive mounting base and magnetic mounting base.

Direct Adhesive Mount Procedure

For restrictions of space or for convenience, most sensors (with the exception of integral stud models) can be

adhesive-mounted directly to the machine surface.

Step 1: Prepare a smooth, flat mounting surface. A minimum surface finish of 63 µin [0.0016 mm]

generally works best.

Step 2: Place a small portion of adhesive on the underside of the sensor. Firmly press down on the top of

the assembly to displace any adhesive. Be aware that excessive amounts of adhesive can make sensor

removal difficult.

Figure 1 –Direct Adhesive Mounting

PAGE 5

SENSORS AND INSTRUMENTATION FOR MACHINE CONDITION MONITORING

Standard Stud Mount Procedure

This mounting technique requires smooth, flat contact surfaces for proper operation and is recommended for

permanent and/or secure installations. Stud mounting is also recommended when testing at high frequencies.

Note: Do not attempt mounting on curved, rough or uneven surfaces, as the potential for misalignment and

limited contact surface may significantly reduce the sensor’s upper operating frequency range.

¼-28 Stud

¼-28 Captive Screw

A (in)

0.250

B (in)

0.350

Torque (ft-lb)

2 to 5

Step 1: First, prepare a smooth, flat mounting surface and then drill and tap a mounting hole in the center

of this area. A precision-machined mounting surface with a minimum finish of 63 µin (0.0016 mm) is

recommended. (If it is not possible to properly prepare the machine surface, consider using an adhesive

mounting pad as a possible alternative.) Inspect the area, checking that there are no burrs or other

foreign particles interfering with the contact surface.

Step 2: Wipe clean the mounting surface and spread on a light film of grease, oil or similar coupling fluid

prior to installation. Adding a coupling fluid improves vibration transmissibility by filling small voids in the

mounting surface and increasing the mounting stiffness. For semi-permanent mounting, substitute epoxy

or another type of adhesive.

Step 3: Hand-tighten the sensor/mounting stud to the machine, and then secure the sensor with a torque

wrench to the mounting surface by applying the recommended mounting torque (see enclosed

specification data sheet for proper mounting torque). It is important to use a torque wrench during this

step. Under-torqueing the sensor may not adequately couple the device; over-torqueing may result in

stud failure and possibly permanent damage.

Figure 2 –Mounting Surface Preparation Figure 3 –Mounting Surface Lubrication

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