PEERLESS SERIES WV-DV Gebrauchsanweisung

WV-DV

Boilers

Series

Oil

Installation,

Operation &

Maintenance

Manual

As an ENERGY STAR®Partner, PB Heat, LLC has determined that certain firing

rates of this product meet the ENERGY STAR®guidelines for energy efficiency.

Sidewall Venting

The Peerless WV-DV is designed and built to be vented through a side wall of a building using a

stainless steel concentric vent terminal (4 inch diameter tube inside an 8 inch diameter tube).

Exhaust gases from combustion contain water vapor. During the cooler months of the year, this

water vapor will condense into a visible vapor plume. This water vapor may condense on any

surface near the vent terminal. Care must be taken not to locate the vent terminal where the exhaust

gas, vapor plume and condensation could cause a hazard or a nuisance. Do not locate terminal

under a deck, for instance, as it may create a coating of ice on the deck during the winter months,

as well as shorten the life of the deck materials. Refer to Chapter 4 in this manual for specific

terminal location requirements. Condensate from a side wall vent terminal may also cause paint on

surrounding surfaces to crack and peel. If the boiler is used to heat potable (tap) water, the boiler

will cycle year round. The effects of hot exhaust gases and odors must be taken into consideration

during summer months.

Side wall vented, oil fired appliances may cause soot staining on wall surfaces surrounding their

terminals. To reduce the potential for staining, the boiler must be serviced annually. Soot and scale

must be completely removed from the combustion chamber and cast iron heat exchanger flueways.

See Chapter 7 in this manual. The oil burner must be completely serviced and set up according to

the specifications shown in Chapter 5 of this manual.

NOTICE

USING THIS MANUAL 2

A. INSTALLATION SEQUENCE . . . . . . . . . . . . .2

B. SPECIAL ATTENTION BOXES . . . . . . . . . . . .2

1. PREINSTALLATION 3

A. ACCESSIBILITY CLEARANCES . . . . . . . . . . .3

B. CLEARANCES FROM COMBUSTIBLE

CONSTRUCTION . . . . . . . . . . . . . . . . . . . . . .3

2. BOILER SET-UP 4

A. SETTING UP THE BOILER . . . . . . . . . . . . . . .4

3. PIPING AND CONTROLS 5

A. BOILER SUPPLY AND RETURN . . . . . . . . . . .5

B. TANKLESS WATER HEATER . . . . . . . . . . . . .6

C. INDIRECT-FIRED WATER HEATER . . . . . . . .6

D. SAFETY RELIEF VALVE . . . . . . . . . . . . . . . . .6

E. CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . .6

4. VENTING 7

A. VENT SYSTEM INSTALLATION . . . . . . . . . . .7

5. OIL BURNER 9

A. BURNER INSTALLATION . . . . . . . . . . . . . . . .9

6. ELECTRICAL 11

A. WIRING . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

B. ZONED SYSTEM WIRING . . . . . . . . . . . . . .11

7. MAINTENANCE 15

A. CLEANING HEATING SURFACES . . . . . . . .16

8. BOILER DIMENSIONS & RATINGS 17

9. REPAIR PARTS 18

TABLE OF CONTENTS

A. INSTALLATION SEQUENCE

Follow the installation instructions provided in this

manual in the order shown. The order of these

instructions has been set in order to provide the installer

with a logical sequence of steps that will minimize

potential interferences and maximize safety during

boiler installation.

B. SPECIAL ATTENTION BOXES

Throughout this manual you will see special attention

boxes intended to supplement the instructions and make

special notice of potential hazards. These categories

mean, in the judgment of PB Heat, LLC:

Indicates special attention is needed, but not directly

related to potential personal injury or property

damage.

NOTICE

Indicates a condition or hazard which will or can

cause minor personal injury or property damage.

CAUTION

DANGER

Indicates a condition or hazard which will cause

severe personal injury, death or major property

damage.

USING THIS MANUAL

Indicates a condition or hazard which may cause

severe personal injury, death or major property

damage.

WARNING

A. ACCESSIBILITY CLEARANCES

To provide for reasonable conditions of accessibility, the

following minimum clearances are recommended:

Alcove Installation.

1. 12" from left side

2. 24" from top

3. 24" from front

4. 9" from right side and rear

B. CLEARANCES FROM COMBUSTIBLE

CONSTRUCTION

The design of this boiler is certified for the following

clearances from combustible construction:

1. 0" from rear

2. 0" from right and left sides

3. 0" from top

4. 0" from vent pipe

5. 0" from vent connector

6. 0" from vent terminal

7. 24" from front

PREINSTALLATION

1. PREINSTALLATION

Read carefully, study these instructions before beginning work. It will save time. Study the included drawings. Save these

instructions for reference.

This boiler must be installed by a qualified contractor.

The boiler warranty can be voided if the boiler is not installed, maintained and serviced correctly.

The equipment shall be installed in accordance with those installation regulations in force in the local area

where the installation is to be made, including the current edition of NFPA-31. These shall be carefully followed

in all cases. Authorities having jurisdiction shall be consulted before installations are made.

NOTICE

Do not tamper with boiler or controls.

CAUTION

NEVER BURN GARBAGE OR PAPER IN THE UNIT,

AND NEVER LEAVE COMBUSTIBLE MATERIAL

AROUND IT.

CAUTION

Do not use this appliance if any part has been under

water. Improper or dangerous operation may result.

Immediately call a qualified service technician to

inspect the boiler and to replace any part of the

control system and any control which has been

under water.

WARNING

BOILER SET-UP

A. SETTING THE BOILER

1. Prepare sketches and notes of the layout of the

installation. Include boiler location, venting system,

existing piping and wiring. Show existing equipment

that may interfere with installation of new

equipment. See Section 4-A. “Vent System

Installation,” Page 7, and Figure 4.1.

2. Provide a level foundation, located as close as

possible to the center of the heating system.

3. This boiler is suitable for use on combustible

flooring, provided the boiler is not set on carpet and

a metal drip pan is placed under the appliance.

4. See exploded view (Figure 9.1). After uncrating

boiler and setting it on foundation, open burner

mounting plate (Item 5) and make certain the target

wall (Item 2) is seated in the back of the combustion

chamber. (WV-DV-04) Ceramic fiber blanket base

liner (Item 3) should be lying flat on bottom of

combustion chamber between target wall and burner

mounting plate. Close burner mounting plate.

2. BOILER SET-UP

A. BOILER SUPPLY AND RETURN

1. See Figure 3.1 for suggested piping to the boiler.

2. Make up cold water supply connection to the boiler.

3. Plug all open tappings in the boiler and fill with

water. Apply approximately thirty (30) psi pressure.

Check to make certain that all joints and fittings are

water tight.

4. After all joints and connections have been proven

water tight, remove cold water supply and plugs

from all tappings that are to be used. See Figure 8.1

for tapping locations.

5. Return water piping must be done in such a manner

to allow clearance from the burner mounting plate to

other piping when opening and closing the burner

mounting plate.

3. PIPING AND CONTROLS

PIPING AND CONTROLS

6. The supply and return connections should be sized to

suit the system. A 1-1/2" to 1-1/4" reducing coupling

may be used on the return where the system piping is

1-1/2". The supply should be out of the top of the

back section and return to the bottom of the front

section. There is a 3/4" tapping in the top of the back

section for air elimination.

Figure 3.2

Note: If boiler is to be used in conjunction with a refrigeration

system, the chilled medium shall be piped in parallel with

boiler and proper valves applied to prevent the chilled

medium from entering the boiler. Refer to Figure 3.2.

When the boiler is connected to heating coils located in

air handling units, the boiler piping system must be

equipped with flow control valves or other automatic

devices to prevent gravity circulation of the boiler water

during the cooling cycle.

Figure 3.1

B. TANKLESS WATER HEATER

C. INDIRECT-FIRED WATER HEATER

1. If a water boiler is to be used in conjunction with an

indirect-fired water heater refer to Figure 3.4 for

typical piping. Also refer to additional instructions

supplied with tank.

D. SAFETY RELIEF VALVE

1. Remove safety relief valve and 3/4" x 3" nipple from

parts bag. Install nipple and safety relief valve in top

or rear tapping. See Figure 8.1. If rear tapping is

used, installer must supply an elbow so that safety

relief valve is installed in vertical position.

E. CONTROLS

1. For complete information on servicing and

adjustment of controls, refer to the attached control

specification sheets.

Figure 3.3

Figure 3.4

Install mixing valve in hot water supply piping. Water

temperature above 125°F can cause severe burns

instantly or death from scalds.

DANGER

PIPING AND CONTROLS

Pipe the discharge of the safety relief valve to

prevent injury in the event of pressure relief. Pipe the

discharge to a drain. Provide piping that is the same

size as the relief valve.

CAUTION

Note: X-1019R, X-1020R and PP-1011R Coils installed in

WV-DV boilers have internal flow controls installed.

Do not use external flow controls with

these coils.

A. VENT SYSTEM INSTALLATION

1. Determine vent terminal location:

a. Vent length must be between 3' and 20' long.

See paragraph 3 and Figure 4.1 for air intake

requirements.

b. No clearance is required between vent terminal

and combustible construction.

c. Vent terminal extends 12" beyond outside wall

surface and at least 16" beyond inside wall

surface. See Figure 4.1.

d. Provide 3' clearance above any forced air inlet

within 10'.

e. Provide 4' clearance below, 4' beside, or 1' above

any door, window, or gravity air inlet into any

building.

f. On multiple boiler installations, provide 18"

clearance between vent terminals. Located

terminals on same horizontal plane.

g. Provide 1' clearance between bottom of vent

terminal and ground level or between bottom of

vent terminal and normal snow lines.

h. Provide 4' horizontal clearance from, and in no

case above or below, unless a 4' horizontal

clearance is maintained, from electric meters, gas

meters, gas regulators, and gas relief equipment.

i. Provide 5' clearance to the vent outlet of a fuel

oil supply tank.

j. Provide 1' clearance to the soffit of the roof and

3' clearance to an inside corner of an L-shaped

building.

k. Do not locate vent terminal over public walkways

where condensate could create a nuisance or

hazard.

l. When adjacent to a public walkway, locate vent

terminal at least 7' above grade.

4. VENTING

VENTING

Figure 4.1: Venting

This boiler is shipped with a Flex-L International Vent

Terminal carton, and a Flex-L International Venting

Components Kit. The following components from

these two cartons must be used in the installation of

this boiler:

·CeraFlex Oil Vent Terminal

·CeraFlex Vent Pipe

·CeraFlex Appliance Adapter

·CeraFlex Terminal Adapter

·CeraFlex Sealant

NOTICE

This Oil-Fired Unit Shall be Connected to a Direct Vent

System, to Assure Safe Proper Operation of the Unit.

CAUTION

Table 4.1

2. Use Flex-L International Inc. 4" diameter CeraFlex

Vent Pipe.

3. For air intake, use 4" diameter galvanized smoke

pipe or 4" diameter flexible corrugated aluminum

pipe. Maximum equivalent length of galvanized

smoke pipe is 40'. Allow 5 equivalent feet for each

90° elbow used. (Example: No more than 20' straight

smoke pipe can be used with four 90° elbows.) To

connect air intake to Riello BF5 burner, use burner

air adapter from trim bag to connect 4" air intake to

3" opening on top of burner. See Figure 4.1.

4. For specific installation and maintenance instructions

for the Flex-L Vent Terminal, Appliance Adapter,

Terminal Adapter, Burner Air Adapter (Riello only),

and Sealant that are included with the boiler, as well

as instructions for installation of flexible vent pipe and

air intake pipe, refer to Flex-L Manual #Y4-CF12

included in vent kit.

PB Heat, LLC requires that the vent slopes down 1/4"

per foot towards the vent terminal. This takes

precedence over the requirements shown in the

Flex-L manual.

NOTICE

VENTING

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