Pepperl+Fuchs VDM18-300/32/105/122 Bedienungsanleitung

HANDBUCH / MANUAL / MANUEL

FACTORY AUTOMATION

VDM18-100/32/105/122

VDM18-300/32/105/122

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Genehmigung seitens Pepperl+Fuchs GmbH zulässig.

Für Druckfehler und Irrtümer, die bei der Erstellung der Montageanleitung unterlaufen sind, ist jede Haftung ausge-

schlossen. Liefermöglichkeiten und technische Änderungen vorbehalten.

Erstveröffentlichung September 2005.

No part of this document may be reproduced, published or stored in information retrieval systems or data bases in

any manner whatsoever, nor may illustrations, drawings and the layout be copied without prior written permission

from Pepperl+Fuchs GmbH.

We accept no responsibility for printing errors and mistakes which occurred in drafting this manual. Subject to delive-

ry and technical alterations.

First publication September 2005

Toute reproduction de ce document, ainsi que son enregistrement dans une base ou système de données ou sa

publication, sous quelque forme que ce soit, même par extraits, ainsi que la contrefaçon des dessins et de la mise en

page ne sont pas permises sans l’autorisation explicite et écrite de Pepperl+Fuchs GmbH.

Nous déclinons toute responsabilité concernant les fautes éventuelles d’impression et autres erreurs qui

auraient pu intervenir lors du montage de cette brochure. Sous réserve de modiﬁcations techniques et de disponibili-

té pour livraison.

Première publication Septembre 2005

Inhalt / Content / Contenu

Deutsch ...................................................................................................................3

English...................................................................................................................10

Français.................................................................................................................17

Date of issue: 12/20/2007 Part No. 197473

Mounting and

operating instructions

1 Signs and Symbols

2 Safety information

Warning

This symbol signals passages in the manual which must be observed at all times. Non-compliance can

cause injuries or material damage.

Warning Laser

This symbol appears in front of warning passages concerning the danger of laser beams.

Information

This symbol signals passages with useful information.

It is essential that this manual is read, thoroughly understood and observed before setting the

VDM18 sensor into operation.

The VDM18 sensor may only be connected, mounted and adjusted by qualiﬁed personnel.

Interventions and alterations to the device are not permissible!

The VDM18 sensor is not a safety component as described by EU machine directives.

The VDM18 sensor complies with laser protection class 2 according to DIN EN 60825/1, status

2001. The technical requirements comply with EN 60947-5-2, 2000 edition.

Never look into the path of the laser. Do not suppress the reﬂex to close the eyelids.

Gazing into the beam path for longer periods can damage the retina of the eye.

When mounting the sensor, ensure if possible that the beam path is sealed off at the end.

The laser must not be directed at people (head height).

When aligning VDM18, ensure that there are no reﬂections on reﬂective surfaces.

Should the safety label on the VDM18 sensor be partly covered due to its installation position,

other safety labels are to be positioned on visible parts of the sensor. When applying the new

safety label, make sure that you cannot look into the laser beam whilst reading it.

Date of issue: 12/20/2007 Part No. 197473

Mounting and

operating instructions

3 Appropriate use

The VDM18 sensor is not authorised for use in protecting human safety on machines and during

technical applications.

The VDM18 is an optical sensor and measures distances without contact. (triangulationsprinciple)

4 Mounting

4.1 Dimensional drawing Type X(mm)

VDM18-100/32/105/122 18,4

VDM18-300/32/105/122 21,5

Illustr. 1

Sensor alignment

Position VDM18 so that the distance from the object is within the operating range of the sensor. Screw the VDM18

sensor to the mounting bracket, e.g. type OMH-VDM18 (not included in delivery) or a suitable device. Only use the

holes provided in the housing (see dimensioned drawing) for this purpose.

If steps, moving or striped objects are to be detected, the front panel of the sensor should be mounted at a right

angle to the direction of movement or stripes (Illustr. 2 + 3).

With very reﬂective objects, the sensor must be mounted at an angle of approx. 5° (Illustr. 4).

To optimise measurements, the VDM18 sensor is to be given constructive protection from vibra-

tions.

The VDM18 sensor is now mounted.



Z

 

Illustr. 2 Linear movement Illustr. 3 Rotating movement Illustr. 4 Reﬂective object

Date of issue: 12/20/2007 Part No. 197473

Mounting and

operating instructions

5 Electrical installation

Turn the sensor connector plug according to the installation position (Illustr. 1) so that the connection cable can be

freely connected without being bent.

Insert the socket of the connection cable into the VDM18 connector and screw tight.

For example, secure the connection cable from sliding with a cable tie.

Connect VDM18 as shown in ﬁgure 5.

Connection Use

1 + UB = supply voltage

2 QA = analogue output (4...20 mA)

3 - UB = supply voltage

4 Q= switching output

5 IN = control input

Laser-Disable*

Button lock

Free running

when HIGH (+UB)

when LOW (-UB)

when open

* Laser-Disable:

A measurement is only made if the input is connected to –UB (buttons are locked) or is open.

The laser is switched off when +UB is applied to the input. The switching output and the analogue output retain their

last status.

Switch on the operating voltage (note the permissible operating voltage).

The sensor is ready to operate after a delay (≤300 ms). LED BA (green) must light.

For maximum precision, please allow for a heating period (approx. 5 minutes).

Illustr. 5 Connection diagram

Analogue

+UB

0 V

Date of issue: 12/20/2007 Part No. 197473

Mounting and

operating instructions

Illustr. 6

6 Operation and Setting

6.1 Possible Settings and Operating Modes

The VDM18 is ready to operate after applying the operating voltage.

However, the following settings can be made if necessary:

· Set the switching point or switching window

· Scale the analogue output

· Set the operating mode (Speed Mode / Averaging Mode )

· Set the switching type (light/dark)

· Reset the sensor to the factory state

· Laser off and measured value hold (via electrical connection)

· Lock buttons „S“ and „T“ (via electrical connection)

6.2 Factory State:

· Switching output:

Switching output is active when the object is in the operating range and reliably detected.

Switching type = light on

· Analogue output (4...20 mA): 4 mA = end of operating range, 20 mA = beginning of operating range

· Operating mode = speed mode (shortest response time)

· Operation = free running (normal mode)

6.3 Indicators and Setting Elements

The VDM18 is set with the buttons S and T.

Set button: Change or conﬁrm setting or teach in switching point.

Toggle

button: Select setting, jumps one setting forward.

Conf

Exit

Conf

and

Exit

Pressing both buttons simultaneously causes:

3 s Conf => activate set mode

1x press Exit => data are saved and the setting mode exited

The LEDs indicate the selected settings.

LED Colour Use Description

BA Green Operating indicator On: ready for operation (Run mode)

Flashing: Set mode is active

ZA Red Status indicator

(only active in the Set mode) Lights: selected setting is active

Q Yellow Indicates status of output Q Lights: switching output active

QA Yellow Indicates status of output QA Lights: object is within the set 0% and

100 % range

Av Green Signals operating mode

(speed/averaging) Lights: operation set with averaging

OK Green Stability indicator (good target) Lights: object safely detected and in the

operating range

Nc Green Signals switching type light/dark

switching for output Q Lights: switching type dark on set

FS Green Factory Setting

(only active in Set mode) Lights: factory setting selected

tixE

fnoC

BA ZA

Date of issue: 12/20/2007 Part No. 197473

Mounting and

operating instructions

No. LED Description Factory setting

Set switching point for switching output Q:

Position the object at the desired switching point. The „OK“ LED must light.

Press

until the „Q“ LED lights.

Press

once. If the object is detectable and in the operating range, the „ZA“

LED (red) ﬂashes with 1 Hz.

Exit the Set menu (

) or

go to the next setting with the

button.

Set the switching window for switching output Q:

Position the object at the desired ﬁrst switching window limit. The „OK“ LED

must light.

Press

until the „Q“ LED lights.

Press

once. If the object is detectable and in the operating range, the „ZA“

LED (red) ﬂashes with 1 Hz.

Position the object at the desired second switching window limit. The „OK“

LED must light.

Press

once. The distance is saved as the second switching window limit if

the object is detectable and in the operating range. The „ZA“ LED lights for

conﬁrmation for as long as

is pressed.

Exit the Set menu (

) or

go to the next setting with the

button.

If the object was not moved after teaching the ﬁrst switching window limit,

a minimum switching window (1% of the operating range) is laid around

the teach point.

Switching window

over the whole

operating range,

i.e. switching

output is active

when the object

is in the operating

range and reliably

detected.

Scaling of the analogue output QA

Position the object at the desired 0% point (4mA). The „OK“ LED must light.

Press

until the „QA“ LED lights.

Press

once. If the object is detectable and in the operating range, the di-

stance is saved as the 0% point (4mA). The „ZA“ LED (red) ﬂashes with 1 Hz.

If no 100% point is to be set, exit the Set menu (

) or go to the next

setting with

If a 100% point is to be set, place the object at the desired distance.

The „OK“ LED must light.

Press

once. If the object is detectable and in the operating range, the di-

stance is saved as the 100% point (20mA). The „ZA“ LED lights for conﬁrmati-

on for as long as

is pressed.

Exit the Set menu (

) or

go to the next setting with the

button.

If the distance between the 0% point is less than 5% of the operating

range, the analogue output is automatically scaled to 5% of the max.

operating range. The middle of the range is placed between the set 0%

and 100% points.

Maximum

operating range

6.4 Make settings

6.4.1 Activating the Set Mode (conf):

Press the buttons „S“ and „T“ simultaneously for 3 s (or longer) until the LED BA (green) ﬂashes

(LED ﬂashes when time lock open and Set mode activated).

6.4.2 Setting the Sensor

Date of issue: 12/20/2007 Part No. 197473

Mounting and

operating instructions

No. LED Description Factory setting

Switch operating mode (speed mode / averaging mode)

Press

until the „Av“ LED lights up.

The operating mode (speed / averaging) is changed by pressing

repeatedly.

Look at the „ZA“ LED (red). „ZA“ lights = averaging mode is active.

„ZA“ does not light = speed mode is active.

Exit the Set menu (

) or

go to the next setting with the

button.

Averaging Mode: for detecting rough surfaces. The arithmetic (ﬂoating)

average of 100 measured values is taken. This smoothes the measuring

result.

Speed Mode: for shortest response time and max. switching frequency

without averaging.

speed mode

Light/dark switching

Press

until the „Nc“ LED lights.

The switching function (light/dark switching) is changed by pressing

repea-

tedly.

Look at the „ZA“ LED (red):„ZA“ lights = switching type dark on is active.

„ZA“ does not light = switching type light on is active.

Exit the Set menu (

) or

go to the next setting with the

button..

light on

Activate Factory Setting

Press

until the „FS“ LED lights.

Press

once.

The sensor is reset to the factory state.

The „ZA“ LED lights for conﬁrmation for as long as

is pressed.

Exit the Set mode (

) or

go to the next setting with the

button.

6.4.3 Deactivating the Set Mode (Exit):

First press

, then

. All settings are then saved. The sensor is in the Run mode after releasing the buttons. The

operating indicator „BA“ (green) lights steadily

Date of issue: 12/20/2007 Part No. 197473

Mounting and

operating instructions

Optical data (typ.)

Operating range VDM18-100 30 ... 100 mm

Measuring range VDM18-100 70 mm

Operating range VDM18-300 80 ... 300 mm

Measuring range VDM18-300 220 mm

Resolution*1< 0.1% of measuring range

Light used Pulsed laser light, red 650 nm, MTBF>50,000h *2

Size of light spot VDM18-100 1.5 mm x 3 mm at 30 mm / 1.5 mm x 3.25 mm at 100 mm

Size of light spot VDM18-300 1.5 mm x 3.5 mm at 80 mm / 2 mm x 4.5 mm at 300 mm

Ambient light Constant light 5000 lux as per EN 60947-5-2

Laser protection class 2 (EN 60825/1)

Electrical data (typ.),

Operating voltage UB18-30 V DC *3

Power consumption (no load) ≤40 mA at 24 V DC

Signal output Q (PNP, light/dark ON switchable)

Output current Q ≤100 mA

Switching frequency Q ≤1 kHz (speed mode) / ≤10 Hz (averaging mode)

Response time Q, QA0.4 ms (speed mode) / 40 ms (averaging mode)

Maximum capacitive load Q < 100 nF

Analogue output QA4-20 mA*4

Control input IN Laser-Disable*

Button lock

Free running

when HIGH (+UB)

when LOW (-UB)

when open

Linearity < 0.25% of measuring range

Temperature drift < 0.02% / °C =

Protective circuits Reverse battery protection, short-circuit protection

VDE protection class *5

Stand-by delay ≤300 ms

Mechanical data

Housing material ABS, shock-resistant

Front screen PMMA

Protection IP 67*6

Ambient temperature range -10 to +60 °C

Storage temperature range -20 to +80 °C

Connection M12 connector, 5-pin

Weight approx. 43 g

*1 smallest, measurable difference

*2 at ambient temperature : +40 °C

*3 limit values

*4 recommended burden < 500 Ohm (apparent ohmic resistance )

*5 rating 50V DC

*6 with attached connector

Subject to modifications

www.pepperl-fuchs.com

Worldwide Headquarters

Pepperl+Fuchs GmbH

68307 Mannheim · Germany

Tel. +49 621 776-0

E-mail: [email protected]

USA Headquarters

Pepperl+Fuchs Inc.

Twinsburg, Ohio 44087 · USA

Tel. +1 330 4253555

E-mail: [email protected]

Asia Pacific Headquarters

Pepperl+Fuchs Pte Ltd.

Company Registration No. 199003130E

Singapore 139942

Tel. +65 67799091

E-mail: [email protected]

FACTORY AUTOMATION –

SENSING YOUR NEEDS

DOCT-1118A 197473

12/2007

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