Philips GC8320 Bedienungsanleitung

ServiceManual

Philips Consumer Lifestyle

Published by Philips Consumer Lifestyle Printed in the Netherlands © Copyright reserved Subject to modification

Boiler Steam Iron

GC8320

10/06

PRODUCT INFORMATION

Features

Iron

- SteamGlide Soleplate

- Continuous steam in horizontal & vertical position

- Adjustable steam rate up to 110 g/min

- Shot Of Steam up to 150 g/min

- Steam activator lock

- Automatic drip stop

- Soft touch hand grip

- Steam tip for hard-to-reach places

- Steam hose length : 1.7 m

Stand

- Anti-corrosion Inox boiler

- Boiler sensing : Electronic

- Boiler pressure : 5.0 bar

- Fast heat-up : steam ready in 2 mins.

- Cord length : 2.5 m

- Hose cord storage

- Easy to rinse

- Iron lock for safe storage

- Detachable tank : 1.4 L

Safety Information

- This product meets the requirements regarding

interference suppression on radio and TV.

- After the product has been repaired, it should function

properly and has to meet the safety requirements as

officially laid down as this moment.

TECHNICAL INFORMATION

Voltage : 220 - 240 V

Frequency : 50 - 60 Hz

Power Iron : 800 W

Boiler : 1370 W

Dimension (F-box) : 350 x 350 x 250 mm (L x W x H)

Weight (with packing) : 6.4 kg

Water advice

If the tap water in your area is very hard, it is advisable to mix

the tap water with an equal amount of demineralised water.

SteamGlide Soleplate

Scratch resistant, non-stick, easy to clean & very durable.

Fast ironing

Steam ready in 2 minutes & up to 5 bar of steam pressure

penetrating deeper into the fabrics.

Iron lock

Safely store the iron on the stand.

Easy to rinse

The new design of the rinse cap makes it very easy to rinse

the boiler regularly. Simply unscrew the cap and pour out the

“dirty” water into the sink.

No hassle with coins, extra tubes or anything of this sort.

Large detachable water tank

1.4 Liter water tank allows up to 3 hours freedom of ironing

without reﬁlling.

GC8320

2-9

BACKPLATE 1

SWIVEL 2

HOSE CORD ASSY 3

Remove Screw A

Disassemble BACKPLATE 1

Remove Screw B1, B2

Remove Clamping plate

Remove Power cord quick-connect S, E, L, N

Remove Hose clip (a)

Disassemble Steam hose

Disassemble HOSE CORD ASSY 3

Steam hose

Black

Hose clip(a)

Power cord

Blue

Clamping

plate

BlueGreen

NLE

B2 B1

Brown

Fig 1. Wiring at rear HOUSING (Part 1)

Blue

(Micro switch)

Black

(Microswitch)

White

(Lamp assy)

Blue

(Lamp assy)

Fig 2. Wiring at rear HOUSING (Part 2)

DISASSEMBLY ADVICE - IRON

INLAY 4

STEAM LOCK 6

LAMP ASSY 7

MICROSWITCH ASSY 9

SWITCH HOLDER 10

PIVOT HOLDER 11

TRIGGER 12

THERMOSTAT DIAL ASSY 14

HOUSING PRINTED 16

SOLEPLATE COVER 17

THERMOSTAT BUSH 19

RUBBER HOSE 25

BRASS JOINT 21

SOLEPLATE ASSY 23

Remove Screw A

Disassemble BACKPLATE 1

Release Inlay rear catch

Disassemble INLAY 4

Disassemble STEAM LOCK 6

Disassemble SWITCH HOLDER 10

Disassemble MICROSWITCH ASSY 9

Remove Screw C

Disassemble PIVOT HOLDER 11

Disassemble TRIGGER 12

Disassemble THERMOSTAT DIAL 14

Fig 3.

Remove Screws D1, D2, D3

Disassemble HOUSING PRINTED 16

Remove Screws E1, E2, E3

Disassemble SOLEPLATE COVER 17

Remove Hose clip (b)

Disassemble RUBBER HOSE 25

GC8320

3-9

PARTS LIST - IRON & ELECTRICAL DIAGRAM

STAND IRON

Boiler Electronics

On/Off switch

Steam up switch

Steam down switch

Thermal

Fuse

Thermal

Fuse

Boiler

Heating

Element

Reed

Switch

Thermistor

Ther-

mostat

Heating

Element

Pump

Electro-

valve

Thermistor

Power LED x 1

Steam LEDs x 4

Tank Empty LED x 1

Rinse Reminder LED x1

Fig 4 . Electrical diagram

Pos Service code Description

4239 026 24160

4239 021 37391

4239 026 34880

4239 026 08280

4239 026 21820

4239 021 36861

4239 021 31790

4239 026 21780

4239 026 21790

4239 026 21800

4239 010 09290

4239 021 35310

4239 021 51430

4239 021 32870

4239 015 70150

4239 026 13220

4239 010 10280

4239 021 41330

4239 015 56120

4239 015 56510

4239 026 24180

4239 021 31780

4239 010 10110

Backplate (Purple)

Hose cord mounted assy

Inlay SOS

Lamp cover

Steam lock

Lamp mounted assy

Microswitch assy

Switch holder

Pivot holder

Trigger

Trigger spring

Thermostat dial assy (Purple)

Housing printed

Soleplate cover painted

Ryton ring

Thermostat bush

Hose clip - braided rubber hose

Soleplate assy 230 V (Steamglide-SOS)

Rubber hose (SOS)

Rubber hose (dosing)

SOS knob (Purple)

Steam deviator assy

Hose clip

= changed

GC8320

4-9

EXPLODED VIEW - IRON

25 21

NLE

Hose

clip (a)

Hose

clip (b)

GC8320

5-9

TRAY RUBBER (MAIN) 30

TRAY 33

STAND TOP 34

FRONT PANEL PRINTED 37

BOILER ASSY EE 38

ELECTROVALVE 40

POWER BOARD 43

CONTROL BOARD 44

PUMP ASSY 45

INLET TUBE 46

DE-AIR TUBE 47

RINSE RUBBER COUPLING 50

RINSE BUSH 51

SAFETY CAP ASSY 52

REED SWITCH ASSY 53

Remove WATER TANK ASSY 70

Remove TRAY RUBBER (MAIN) 30 (3x)

Remove Screws J1, J2, J3

Disassemble TRAY 33

Remove Screws K1, K2, K3, K4

Disconnect INLET TUBE 46

Disconnect DE-AIR TUBE 47

Remove SAFETY CAP ASSY 52

Remove RINSE BUSH 51

Remove RINSE RUBBER COUPLING 50

Disassemble STAND TOP 34

Remove Screws L1, L2

Disassemble FRONT PANEL PRINTED 37

12 11

109

Pos. Connected to Pos. Connected to

9 Reed switch 11 Thermistor

10 Power board 12 Hosecord (Black)

Fig 5. Connections on CONTROL BOARD 44

DISASSEMBLY ADVICE - STAND & DETACHABLE WATER TANK

Remove Connections 9, 10, 11, 12 (Fig 5)

Remove Screws M1, M2, M3 (Fig 5)

Disassemble CONTROL BOARD 44

Pos. Connected to Pos. Connected to

13 Pump-Control 18 Electrovalve-Live

14 Pump-Live (Brown) 19 Hosecord (Blue)

15 Boiler-Heating Element 20 Hosecord (Brown)

16 Boiler-Fuse 21 Cordset (Brown)

17 Electrovalve-Control 22 Cordset (Blue)

Fig 6. Connections on POWER BOARD 43

WATER TANK ASSY 70

TANK WASHER

TANK COUPLING

TANK LEVER

PICK UP TUBE

FILTER ASSY

Remove Screws N1

Disassemble TANK WASHER

Remove SCREWS N2, N3

Disassemble TANK COUPLING

GC8320

6-9

PARTS LIST - STAND & BOILER WIRING DIAGRAM

Wire WE4: PCB-Fuse

Wire WE3: PCB-HE

Wire WE6: PCB-EV B

Wire WE5: PCB-EV A

Wire WE8: Earth-EV

Wire WE7:

HE Fuse

Electrovalve

Thermistor

Fuse

(Thermofuse)

Loctite

Darbond

620

Fig 7 . Boiler Assy EE - Wiring Diagram

Abbreviations

HE : Heating Element

EV : Electrovalve

PCB : Power Board

Pos Service code Description

4239 015 56010

4239 015 56030

4239 010 11380

4239 021 44051

4239 026 21930

4239 022 56500

4239 021 43800

4239 026 22280

4239 017 10901

4239 015 56160

4239 010 10260

4239 021 31970

4239 021 56881

4239 021 32480

4239 015 55980

4239 015 55990

Tray rubber (Main)

Tray rubber (Rear)

Tray

Stand top assy (White)

Nipple plate

Front panel printed

Boiler assy EE

C-Wall

Electrovalve

Braided rubber hose

Inox clamp

Power board

Control board

Pump assy

Boiler rubber support A

Boiler rubber support B

Pos Service code Description

4239 015 56050

4239 026 22330

4239 022 62500

4239 021 31820

4239 026 22050

4239 000 09780

4239 000 09910

4239 000 09880

4239 021 37631

4239 015 56000

4239 026 22410

4239 026 22420

4239 026 22000

4239 026 22020

4239 026 22040

4239 010 11111

Rinse rubber coupling

Rinse bush

Safety cap assy

Reed switch assy

Reed switch holder

Cordset EU

Cordset UK

Cordset Swiss

Stand bottom assy

Power button cap (Silver)

Power button frame

Steam button frame

Light guide (ring)

Light guide (Steam)

Light guide (TE-RR)

Electrovalve mesh

= changed

GC8320

7-9

EXPLODED VIEW - STAND

62 60

49 53

47 46

GC8320

8-9

EXPLODED VIEW & PARTS LIST - DETACHABLE WATER TANK

N2 N3

Pos Service code Description

70 4239 021 35320 Water tank assy (Purple)

GC8320

9-9

- Due to the high wattage of the iron, only the specified cord set must be used.

- Should damage be observed on the HOSE-CORD ASSY 3 or CORDSET 55, they must be replaced.

Continued usage is not allowed.

- When replacing the MICROSWITCH ASSY 9, please dress the 2 attached wires such that they are free of tension. Pulling force

on the wires may affect the steam triggering.

- To avoid damage to the sealing & components of the BOILER ASSY 38, NEVER clean the boiler assy with vinegar, descaling

agent or other corrosive chemicals.

- When replacing ELECTROVALVE 40 or PUMP ASSY 45, please be reminded to apply loctite at the joints for good sealing.

- After the product has been repaired, it should function properly and has to meet the safety requirements & legal regulations as

laid down & officially established at this moment.

- The following tests are common checks that are conducted on a repaired product before it is returned to the consumer.

1. Soleplate temperature

Check that soleplate temperature is within IEC requirement.

Measure the temperature of the soleplate after the iron has reached steady state i.e connected to the mains for at least 15 minutes.

The table below shows the temperature requirement.

Marking

Soleplate temperature (Deg C)

Material, for example

Test-

point

Minimum Maximum Nominal + Tolerance

•(1 dot) 70 120 95 ± 25 Acetate, elastane, polyamide, polyproylene

•• (2 dots) 100 160 130 ± 30 Cupro, polyester, silk, triacetate, viscose, wool

••• (3 dots) 140 210 175 ± 35 Cotton, linen

2. Leakage current

Check that leakage current is within IEC requirement.

Measure leakage current between LIVE/NEUTRAL & EARTH.

IEC requirement is that at 230 V supply, the EARTH leakage current must be less than 0.75 mA.

3. Water leakage / Functionality

Check that there is no water leakage from any part of the product during operation.

Check that the functionality of the product (product dependent) eg. steaming, variable steam, SOS, ASO etc is working properly.

4. Loose part

Check that there are no loose parts eg. extra screw in the product that can cause short-circuit or product malfunction.

REPAIR INSTRUCTIONS

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