PIAGGIO Beverly 300 i.e. Leitfaden

MANUALE STAZIONE DI SERVIZIO

665357(IT) -665358(EN) -665359(FR) -665360(DE)

-665361(ES) -665362(EL) -665363(PT) -665364(NL)

Beverly 300 i.e.

MANUALE

STAZIONE DI

SERVIZIO

Beverly 300 i.e.

The descriptions and illustrations given in this publication are not binding. While the basic specifications

as described and illustrated in this manual remain unchanged, PIAGGIO-GILERA reserves the right, at

any time and without being required to update this publication beforehand, to make any changes to

components, parts or accessories, which it considers necessary to improve the product or which are

required for manufacturing or construction reasons.

Not all versions/models shown in this publication are available in all countries. The availability of single

versions should be checked at the official Piaggio sales network.

in whole or in part is prohibited."

PIAGGIO & C. S.p.A. - After-Sales

V.le Rinaldo Piaggio, 23 - 56025 PONTEDERA (Pi)

MANUALE STAZIONE DI

SERVIZIO

Beverly 300 i.e.

Questo manuale per stazioni di servizio è stato realizzato da Piaggio & C. Spa per essere utilizzato dalle

officine dei concessionari e sub-agenzie Piaggio-Gilera. Si presuppone che chi utilizza questa

pubblicazione per la manutenzione e la riparazione dei veicoli Piaggio, abbia una conoscenza base dei

principi della meccanica e dei procedimenti inerenti la tecnica della riparazione dei veicoli. Le variazioni

importanti nelle caratteristiche dei veicoli o nelle specifiche operazioni di riparazione verranno

comunicate attraverso aggiornamenti di questo manuale. Non si può comunque realizzare un lavoro

completamente soddisfacente se non si dispone degli impianti e delle attrezzature necessarie, ed è per

questo che vi invitiamo a consultare le pagine di questo manuale riguardanti l'attrezzatura specifica e il

catalogo degli attrezzi specifici.

N.B. Provides key information to make the procedure easier to understand and carry out.

CAUTION Refers to specific procedures to carry out for preventing damages to the vehicle.

WARNING Refers to specific procedures to carry out to prevent injuries to the repairer.

Personal safety Failure to completely observe these instructions will result in serious risk of personal

injury.

Safeguarding the environment Sectionsmarked with this symbol indicatethe correct use of thevehicle

to prevent damaging the environment.

Vehicle intactness The incomplete or non-observance of these regulations leads to the risk of serious

damage to the vehicle and sometimes even the invalidity of the guarantee.

INDEX OF TOPICS

CHARACTERISTICS CHAR

TOOLING TOOL

MAINTENANCE MAIN

TROUBLESHOOTING TROUBL

ELECTRICAL SYSTEM ELE SYS

ENGINE FROM VEHICLE ENG VE

ENGINE ENG

INJECTION INJEC

SUSPENSIONS SUSP

BRAKING SYSTEM BRAK SYS

COOLING SYSTEM COOL SYS

CHASSIS CHAS

PRE-DELIVERY PRE DE

TIME TIME

INDEX OF TOPICS

CHARACTERISTICS CHAR

This section describes the general specifications of the vehicle.

Rules

This section describes general safety rules for any maintenance operations performed on the vehicle.

Safety rules

- If work can only be done on the vehicle with the engine running, make sure that the premises are well

ventilated, using special extractors if necessary; never let the engine run in an enclosed area. Exhaust

fumes are toxic.

- The battery electrolyte contains sulphuric acid. Protect your eyes, clothes and skin. Sulphuric acid is

highly corrosive; in the event of contact with your eyes or skin, rinse thoroughly with abundant water

and seek immediate medical attention.

- The battery produces hydrogen, a gas that can be highly explosive. Do not smoke and avoid sparks

or flames near the battery, especially when charging it.

- Fuel is highly flammable and it can be explosive given some conditions. Do not smoke in the working

area, and avoid naked flames or sparks.

- Clean the brake pads in a well-ventilated area, directing the jet of compressed air in such a way that

you do not breathe in the dust produced by the wear of the friction material. Even though the latter

contains no asbestos, inhaling dust is harmful.

Maintenance rules

- Use original PIAGGIO spare parts and lubricants recommended by the Manufacturer. Non-original or

non-conforming spares may damage the vehicle.

- Use only the appropriate tools designed for this vehicle.

- Always use new gaskets, sealing rings and split pins upon refitting.

- After removal, clean the components using non-flammable or low flash-point solvents. Lubricate all

the work surfaces, except tapered couplings, before refitting these parts.

- After refitting, make sure that all the components have been installed correctly and work properly.

- Use only equipment with metric sizes for removal, service and reassembly operations. Metric bolts,

nuts and screws are not interchangeable with coupling members using English measurements. Using

unsuitable coupling members and tools may damage the vehicle.

- When carrying out maintenance operations on the vehicle that involve the electrical system, make

sure the electrical connections have been made properly, particularly the ground and battery connec-

tions.

Beverly 300 i.e. Characteristics

CHAR - 7

Vehicle identification

Chassis number

To read the chassis number, remove the port Ain

the front case.

Engine number

The engine number «B» is stamped near the rear

left shock absorber lower support.

Dimensions and mass

Characteristics Beverly 300 i.e.

CHAR - 8

WEIGHTS AND DIMENSIONS

Specification Desc./Quantity

Length 2150 mm

Width 780 mm

Wheelbase 1535 mm

Height 1190 mm

Kerb weight 171 kg ± 8 kg

Maximum weight allowed 365 kg

Engine

ENGINE

Specification Desc./Quantity

Type Single-cylinder, 4-stroke

Engine capacity 278 cm³

Bore x stroke 75 X 63 mm

Compression ratio 11 ± 0.5 :1

Engine idle speed 1,700 ± 100 rpm

Timing system Four valves, single overhead camshaft, chain-driven.

Valve clearance Intake: 0.10 mm Exhaust: 0.15 mm

Max. power 16.3 kW at 7,250 rpm

MAX. torque 23 Nm at 5,750 rpm

Lubrication Engine lubrication with trochoidal pump (inside the crankcase),

oil filter and pressure adjustment by-pass.

Fuel system 32 MIU1.E9 Electronic injection, with Ø 32-mm throttle body

and electric fuel pump.

Cooling Forced coolant circulation system.

Fuel Unleaded petrol (95 RON)

Silencer Absorption-type exhaust muffler with catalytic converter and

lambda probe.

Emissions compliance EURO 3

Transmission

TRANSMISSION

Specification Desc./Quantity

Transmission CVT expandable pulley variator with torque server, V-belt, self-

ventilating dry automatic centrifugal clutch and transmission

housing with forced-circulation air cooling.

Final reduction gear Gear reduction unit in oil bath.

Capacities

CAPACITY

Specification Desc./Quantity

Engine oil 1.3 l

Transmission oil 250 cm³

Cooling system fluid 1.75 l

Fuel tank 13 l ± 1

Beverly 300 i.e. Characteristics

CHAR - 9

Electrical system

ELECTRICAL SYSTEM

Specification Desc./Quantity

Starter Electric

Ignition Electronic,inductive,highefficiencyignition,integratedwiththe

injection system, with variable advance and separate H.V. coil.

Ignition advance Three-dimensional map managed by control unit

Spark plug NGK CR8EKB

Battery SEALED 12V / 10Ah

Generator alternating current

Frame and suspensions

WHEELS AND TYRES

Specification Desc./Quantity

Wheel rim type Light alloy wheel rims.

Front wheel rim 3.00" x 16"

Rear wheel rim 3.50" x 14"

Front tyre 110/70 - Tubeless 16" 52S or 52P

Rear tyre 140/70 - Tubeless 14" 68P or 68S

Front tyre pressure (with passenger) 2.2 bar (2.2 bar)

Rear tyre pressure (with passenger) 2.4 bar (2.6 bar)

Brakes

BRAKES

Specification Desc./Quantity

Front brake Ø 300-mm disc brake with hydraulic control activated by han-

dlebar right-side lever.

Rear brake Ø 240-mm disc brake with hydraulic control activated by han-

dlebar left-side lever.

Wheels and tyres

WHEELS AND TYRES

Specification Desc./Quantity

Wheel rim type Light alloy wheel rims.

Front wheel rim 3.00" x 16"

Rear wheel rim 3.50" x 14"

Front tyre 110/70 - Tubeless 16" 52S or 52P

Rear tyre 140/70 - Tubeless 14" 68P or 68S

Front tyre pressure (with passenger) 2.2 bar (2.2 bar)

Rear tyre pressure (with passenger) 2.4 bar (2.6 bar)

N.B.

CHECK AND ADJUST TYRE PRESSURE WITH TYRES AT AMBIENT TEMPERATURE. REGU-

LATE PRESSURE ACCORDING TO THE WEIGHT OF BOTH RIDER AND ACCESSORIES

Tightening Torques

STEERING

Name Torque in Nm

Handlebar fixing screw (*) 45 to 50

Characteristics Beverly 300 i.e.

CHAR - 10

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