Pickering 40-331 Bedienungsanleitung

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Issue 4.1 January 2020

40-331/332 User Manual

PXI High Voltage Power Multiplexer & Matrix Module

Page (II) HIGH VOLTAGE POWER MUX & MATRIX MODULES 40-331/332

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Page (II) REED RELAY MODULE 40-110/115/120/125

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No part of this publication may be reproduced, transmitted, transcribed, translated or stored in any form, or by

any means without the written permission of Pickering Interfaces.

Technical details contained within this publication are subject to change without notice.

ISO 9001

Reg No. FM38792

Page (III)

HIGH VOLTAGE POWER MUX & MATRIX MODULES 40-331/332

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Page (III)

REED RELAY MODULE 40-110/115/120/125

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TECHNICAL SUPPORT

For Technical Support please contact Pickering Interfaces either by phone, the website or via e-mail.

WARRANTY

All products manufactured by Pickering Interfaces are warranted against defective materials and workmanship for a period of

three years, excluding programmable power supplies, from the date of delivery to the original purchaser. Any product found to be

defective within this period will, at the discretion of Pickering Interfaces be repaired or replaced.

Products serviced and repaired outside of the warranty period are warranted for ninety days.

Extended warranty and service are available. Please contact Pickering Interfaces by phone, the website or via e-mail.

ENVIRONMENTAL POLICY

Pickering Interfaces operates under an environmental management system similar to ISO 14001.

Pickering Interfaces strives to full all relevant environmental laws and regulations and reduce wastes and releases to the

environment. Pickering Interfaces aims to design and operate products in a way that protects the environment and the health and

safety of its employees, customers and the public. Pickering Interfaces endeavours to develop and manufacture products that can

be produced, distributed, used and recycled, or disposed of, in a safe and environmentally friendly manner.

Worldwide Technical Support and Product Information

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Germany

Tel: +49 89 125 953 160

E-mail: [email protected]

Sweden

Tel: +46 340-69 06 69

E-mail: [email protected]

USA

Tel: (West) +1 541 471 0700

Tel: (East) +1 781 897 1710

E-mail: [email protected]

Czech Republic

Tel: +420 558 987 613

E-mail: [email protected]

France

Tel +33 9 72 58 77 00

E-mail [email protected]

Pickering Interfaces Headquarters

Stephenson Road Clacton-on-Sea CO15 4NL United Kingdom

Tel: +44 (0)1255-687900

E-Mail: [email protected]

China

Tel: +86 4008 799 765

E-mail: [email protected]

Page (IV) HIGH VOLTAGE POWER MUX & MATRIX MODULES 40-331/332

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Page (IV) REED RELAY MODULE 40-110/115/120/125

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MEANING / DESCRIPTION SYMBOL

PROTECTIVE EARTH (GROUND)

To identify any terminal which is intended for connection to an external conductor for

protection against electric shock in case of a fault, or the terminal of a protective earth

(ground) electrode.

DANGEROUS VOLTAGE

To indicate hazards arising from dangerous voltages.

WARNING / CAUTION

An appropriate safety instruction should be followed or caution to a potential hazard

exists.

Refer to the relevant instructions detailed within the product manual.

HEAVY

If this product is heavy reference should be made to the safety instructions for

provisions of lifting and moving.

STATIC SENSITIVE

To indicate that static sensitive devices are present and handling precautions should

be followed.

SAFETY SYMBOLS

PRODUCT SAFETY

The following safety symbols may be used on the product and throughout the product documentation.

Page (V)

HIGH VOLTAGE POWER MUX & MATRIX MODULES 40-331/332

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Technical Support and Warranty................................................III

Product Safety .............................................................................IV

Contents (this page)....................................................................V

Warnings and Cautions ..............................................................VII

Section 1

Technical Specication...............................................................1.1

Section 2

Technical Description .................................................................2.1

Functional Description..........................................................2.1

Section 3

Installation....................................................................................3.1

Pre Operation Checks...........................................................3.1

Hardware Installation ............................................................3.2

Software Installation .............................................................3.2

Testing Operation ..................................................................3.3

Section 4

Programming Guide....................................................................4.1

Programming Options For Pickering PXI Modules ............4.1

40-331 - Multiplexer Module Architecture ...........................4.2

40-331 - Programming The Multiplexer Module..................4.9

40-332 - Matrix Module Architecture....................................4.10

40-332 - Programming The Matrix Module ..........................4.12

Section 5

Connector Information................................................................5.1

Section 6

Trouble Shooting.........................................................................6.1

Section 7

Maintenance Information............................................................7.1

Relay Lookup Tables.............................................................7.1

CONTENTS

Page (VI) HIGH VOLTAGE POWER MUX & MATRIX MODULES 40-331/332

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THIS PAGE INTENTIONALLY BLANK

Page (VII)

HIGH VOLTAGE POWER MUX & MATRIX MODULES 40-331/332

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Page (VII)

2 AMP 1-POLE UHD MATRIX MODULES 40-575 / 576 / 577 / 578 / 579

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WARNINGS AND CAUTIONS

WARNING - HAZARDOUS ENVIRONMENTS SYMBOL

This product is not specically designed for use in hazardous environments, for example in explosive

atmospheres. If the product is to be used in hazardous environments we recommend that the user

ensures suitable protective measures are taken.

WARNING - DANGER OF ELECTRIC SHOCK SYMBOL

This module may contain hazardous voltages. Before removing the module from the rack remove all

supplies and disconnect user I/O signals.

Unused slots in the host chassis are populated with blanking plates to prevent access to user I/O

signals that may be present. Blanking panels are available to order from Pickering in a variety of

slot widths. If the product is not used in this manner for example by using an extender card then

additional care must be taken to avoid contact with exposed signals.

Not to be used in safety critical circuits, refer to the Pickering Interfaces’ terms & conditions of sale.

This module must not be used for the switching of Mains Circuits. For the switching of voltages up

to the module’s full specication, Secondary Circuit power supplies and the Device Under Test must

be fully isolated from the Mains Circuit and the safety earth.

The host chassis must be correctly installed and be connected to mains or factory safety ground,

please refer to your chassis installation manual.

Diagram Showing Separation Between The Mains Circuit and Secondary Circuit / DUT

For the purposes of this document, a Mains Circuit is an installation classied as Overvoltage

Category II up to 300V. Separation between the Secondary Circuit and Mains Circuit is achieved

by a transformer in which the primary windings are separated from the secondary windings by

reinforced insulation, double insulation, or a screen connected to the protective conductor terminal.

CAUTION - HANDLING OF ELECTROSTATIC-SENSITIVE DEVICES SYMBOL

Certain semiconductor devices used in this equipment are liable to damage due to static voltage.

Observe the following precautions when handling these devices in their unterminated state, or

sub-assemblies containing these devices:

1. Persons removing sub-assemblies from equipment using these devices must be earthed by a

wrist strap and a resistor at the point provided on the equipment.

2. Soldering irons used during the repair operations must be low voltage types with earthed tips and

isolated from the mains voltage by a double insulated transformer.

3. Outer clothing worn must be unable to generate static charges.

4. Printed Circuit Boards (PCBs) tted with these devices must be stored and transported in

anti-static bags.

PXI Switching

Module

Device

Under Test

Power

Supply

Power

Supply

Host Chassis

Secondary Circuit

Mains

Circuit

Mains

Circuit

Mains/Factory

Safety Ground

Page (VIII) HIGH VOLTAGE POWER MUX & MATRIX MODULES 40-331/332

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Page (VIII) 2 AMP 1-POLE UHD MATRIX MODULES 40-575 / 576 / 577 / 578 / 579

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CAUTION - PRODUCT DOCUMENTATION SYMBOL

Suitably qualied & trained users should ensure that the accompanying documentation is fully read

and understood before attempting to install or operate the product.

SAFETY INSTRUCTIONS

All cleaning and servicing requires the equipment to be isolated and disconnected from the power source and user I/O

signals (refer to the Maintenance Section).

• Appropriate manual handling procedures should be followed as dictated by the weight of the individual module or

the combined weight of the modules & chassis.

• Should a fault occur with the module or chassis, immediately isolate and disconnect the incoming power to the

chassis and the user I/O signals.

• Ensure the equipment is installed, operated and maintained by trained and authorised personnel.

• For suitably equipped products in the event of an emergency press the red “emergency stop” button situated on

the front of the unit.

Page 1.1

HIGH VOLTAGE POWER MUX & MATRIX MODULES 40-331/332

pickering SECTION 1 - TECHNICAL SPECIFICATION

SECTION 1 - TECHNICAL SPECIFICATION

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PXI High Voltage Power Multiplexer & Matrix 40-331/332

ISSUE 7.0 DEC 2018

• Multiplexer With Single 24:1, Dual 12:1, Quad 6:1,

Hex 4:1, Octal 3:1 or Twelve 2:1 Formats

• Matrix With 12x2 or 6x4 Conﬁgurations

• Cold Switch up to 750VDC/750VAC peak Working

Voltage (1000VDC/1000VAC peak Typical)

• Hot Switch up to 110VDC/250VAC

• 5A Hot Switching Current

• Maximum Power 150W/1250VA

• VISA, IVI & Kernel Drivers Supplied for Windows

• Supported by PXI or LXI Chassis

• 3 Year Warranty

The 40-331/332 multiplexer and matrix modules are suitable for

applications requiring high voltage power switching with high density.

They feature current handling up to 5A, 1000VDC/1000VDC peak

cold switching and 110VDC/250VAC hot switching. The 40-331 is

available as a single 24:1, dual 12:1, quad 6:1, hex 4:1, octal 3:1 or

twelve 2:1 multiplexer, and the 40-332 is available in 12x2 or 6x4 matrix

congurations. Connections are made via a front panel mounted 37-pin

high voltage D-type connector.

The 40-331 multiplexer allows multiple channels to be simultaneously

selected. Alternatively, product variants can be supplied that operate as

a conventional multiplexer with break-before-make action when a new

channel is selected.

Typical applications will be found in automotive, aerospace and power

cell testing.

Switching Diagrams for the 40-331-001/002/003

High Voltage Power Multiplexers

COM

BANK 1 BANK 2 BANK 3 BANK 4

40-331-003 Quad 6:1 Multiplexer

COM

BANK 1

COM

BANK 2

40-331-002 Dual 12:1 Multiplexer

COM

BANK 1

40-331-001 Single

24:1 Multiplexer

X12

X10

X11

MATRIX

CROSSPOINT

40-332-001 12x2 Matrix

MATRIX

CROSSPOINT

40-332-002 6x4 Matrix

Switching Diagrams for the 40-332

High Voltage Power Matrix

Page 1.2 HIGH VOLTAGE POWER MUX & MATRIX MODULES 40-331/332

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SECTION 1 - TECHNICAL SPECIFICATION

High Voltage MUX & Matrix – 40-331/332

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Overview

COM

BANK 8

40-331-005 Octal 3:1 Multiplexer

40-331-006 Twelve 2:1 Multiplexer

COM

BANK 6

40-331-004 Hex 4:1 Multiplexer

COM

BANK 7

COM

BANK 6

COM

BANK 5

COM

BANK 4

COM

BANK 3

COM

BANK 2

COM

BANK 1

COM

BANK 9

COM

BANK 10

COM

BANK 11

COM

BANK 12

COM

BANK 5

COM

BANK 6

COM

BANK 7

COM

BANK 8

COM

BANK 1

COM

BANK 2

COM

BANK 3

COM

BANK 4

COM

BANK 5

COM

BANK 4

COM

BANK 3

COM

BANK 2

COM

BANK 1

Switching Diagrams for the 40-331-004/005/006 High Voltage Power Multiplexers

“Hot” Switching

This is when the load is switched with the high

voltage source applied. Hot switching may generate

considerable RFI, both within the switching module and on

interconnecting wiring. Care must be taken to suppress or

shield all cabling.

Note that any precaution which adds extra capacitance to

a cable should be taken with great care, even a very small

capacitance at high voltages can cause very large inrush

current through the module resulting in possible switch

weld and excessive RFI.

The 40-331/332 modules include extensive built-in RFI

suppression circuits that minimize RFI and surge problems.

“Cold” Switching – The Preferred Option for Reliability & Long Life.

With cold switching, the relay is operated before the high voltage

source is applied. In this case the maximum carry current is much

greater, also there will be much less stress on the reed relays, resulting

in improved reliability and life.

Most high voltage sources include a soft start facility which reduces the

likelihood of generating RFI or temporary over-voltage.

High voltage switching modules are often used for isolation testing

applications (e.g. cable, transformer or semiconductor isolation tests),

in these cases, cold switching is nearly always the preferred option to

reduce the risk of high voltage transients that may cause premature

breakdown.

Overview of “Hot” & “Cold” Switching Techniques

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