Pickering PXI 40-664A Bedienungsanleitung

Page (1)

VERY HIGH POWER AUTOMOTIVE MUX MODULE 40-664A

pickering

Issue 1.0 March 2019

User Manual

Very High Power

Automotive Multiplexer Module

(Model No. 40-664A)

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Page (II) VERY HIGH POWER AUTOMOTIVE MUX MODULE 40-664A

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Page (II) REED RELAY MODULE 40-110/115/120/125

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No part of this publication may be reproduced, transmitted, transcribed, translated or stored in any form, or by

any means without the written permission of Pickering Interfaces.

Technical details contained within this publication are subject to change without notice.

ISO 9001

Reg No. FM38792

Page (III)

VERY HIGH POWER AUTOMOTIVE MUX MODULE 40-664A

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Page (III)

REED RELAY MODULE 40-110/115/120/125

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TECHNICAL SUPPORT

For Technical Support please contact Pickering Interfaces either by phone, the website or via e-mail.

WARRANTY

All products manufactured by Pickering Interfaces are warranted against defective materials and workmanship for a period of

three years, excluding programmable power supplies, from the date of delivery to the original purchaser. Any product found to be

defective within this period will, at the discretion of Pickering Interfaces be repaired or replaced.

Products serviced and repaired outside of the warranty period are warranted for ninety days.

Extended warranty and service are available. Please contact Pickering Interfaces by phone, the website or via e-mail.

ENVIRONMENTAL POLICY

Pickering Interfaces operates under an environmental management system similar to ISO 14001.

Pickering Interfaces strives to full all relevant environmental laws and regulations and reduce wastes and releases to the

environment. Pickering Interfaces aims to design and operate products in a way that protects the environment and the health and

safety of its employees, customers and the public. Pickering Interfaces endeavours to develop and manufacture products that can

be produced, distributed, used and recycled, or disposed of, in a safe and environmentally friendly manner.

Worldwide Technical Support and Product Information

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Germany

Tel: +49 89 125 953 160

E-mail: [email protected]

Sweden

Tel: +46 340-69 06 69

E-mail: [email protected]

USA

Tel: (West) +1 541 471 0700

Tel: (East) +1 781 897 1710

E-mail: [email protected]

Czech Republic

Tel: +420 558 987 613

E-mail: [email protected]

France

Tel +33 9 72 58 77 00

E-mail [email protected]

Pickering Interfaces Headquarters

Stephenson Road Clacton-on-Sea CO15 4NL United Kingdom

Tel: +44 (0)1255-687900

E-Mail: [email protected]

China

Tel: +86 4008 799 765

E-mail: [email protected]

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Page (IV) REED RELAY MODULE 40-110/115/120/125

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MEANING / DESCRIPTION SYMBOL

PROTECTIVE EARTH (GROUND)

To identify any terminal which is intended for connection to an external conductor for

protection against electric shock in case of a fault, or the terminal of a protective earth

(ground) electrode.

DANGEROUS VOLTAGE

To indicate hazards arising from dangerous voltages.

WARNING / CAUTION

An appropriate safety instruction should be followed or caution to a potential hazard

exists.

Refer to the relevant instructions detailed within the product manual.

HEAVY

If this product is heavy reference should be made to the safety instructions for

provisions of lifting and moving.

STATIC SENSITIVE

To indicate that static sensitive devices are present and handling precautions should

be followed.

SAFETY SYMBOLS

PRODUCT SAFETY

The following safety symbols may be used on the product and throughout the product documentation.

Page (V)

VERY HIGH POWER AUTOMOTIVE MUX MODULE 40-664A

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Technical Support and Warranty................................................III

Product Safety .............................................................................IV

Contents (this page)....................................................................V

Warnings and Cautions ..............................................................VII

Section 1

Technical Specication...............................................................1.1

Section 2

Technical Description .................................................................2.1

Functional Description..........................................................2.1

Section 3

Installation....................................................................................3.1

Pre Operation Checks...........................................................3.1

Hardware Installation ............................................................3.2

Software Installation .............................................................3.2

Testing Operation ..................................................................3.3

Section 4

Programming Guide....................................................................4.1

Programming Options For Pickering PXI Modules ............4.1

Module Architecture..............................................................4.2

Programming The Module ....................................................4.3

Section 5

Connector Information................................................................5.1

Section 6

Trouble Shooting.........................................................................6.1

Section 7

Maintenance Information............................................................7.1

Relay Lookup Table...............................................................7.2

CONTENTS

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THIS PAGE INTENTIONALLY BLANK

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VERY HIGH POWER AUTOMOTIVE MUX MODULE 40-664A

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Page (VII)

2 AMP 1-POLE UHD MATRIX MODULES 40-575 / 576 / 577 / 578 / 579

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WARNINGS AND CAUTIONS

WARNING - HAZARDOUS ENVIRONMENTS SYMBOL

This product is not specically designed for use in hazardous environments, for example in explosive

atmospheres. If the product is to be used in hazardous environments we recommend that the user

ensures suitable protective measures are taken.

WARNING - DANGER OF ELECTRIC SHOCK SYMBOL

This module may contain hazardous voltages. Before removing the module from the rack remove all

supplies and disconnect user I/O signals.

Unused slots in the host chassis are populated with blanking plates to prevent access to user I/O

signals that may be present. Blanking panels are available to order from Pickering in a variety of

slot widths. If the product is not used in this manner for example by using an extender card then

additional care must be taken to avoid contact with exposed signals.

Not to be used in safety critical circuits, refer to the Pickering Interfaces’ terms & conditions of sale.

This module must not be used for the switching of Mains Circuits. For the switching of voltages up

to the module’s full specication, Secondary Circuit power supplies and the Device Under Test must

be fully isolated from the Mains Circuit and the safety earth.

The host chassis must be correctly installed and be connected to mains or factory safety ground,

please refer to your chassis installation manual.

Diagram Showing Separation Between The Mains Circuit and Secondary Circuit / DUT

For the purposes of this document, a Mains Circuit is an installation classied as Overvoltage

Category II up to 300V. Separation between the Secondary Circuit and Mains Circuit is achieved

by a transformer in which the primary windings are separated from the secondary windings by

reinforced insulation, double insulation, or a screen connected to the protective conductor terminal.

CAUTION - HANDLING OF ELECTROSTATIC-SENSITIVE DEVICES SYMBOL

Certain semiconductor devices used in this equipment are liable to damage due to static voltage.

Observe the following precautions when handling these devices in their unterminated state, or

sub-assemblies containing these devices:

1. Persons removing sub-assemblies from equipment using these devices must be earthed by a

wrist strap and a resistor at the point provided on the equipment.

2. Soldering irons used during the repair operations must be low voltage types with earthed tips and

isolated from the mains voltage by a double insulated transformer.

3. Outer clothing worn must be unable to generate static charges.

4. Printed Circuit Boards (PCBs) tted with these devices must be stored and transported in

anti-static bags.

PXI Switching

Module

Device

Under Test

Power

Supply

Power

Supply

Host Chassis

Secondary Circuit

Mains

Circuit

Mains

Circuit

Mains/Factory

Safety Ground

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Page (VIII) 2 AMP 1-POLE UHD MATRIX MODULES 40-575 / 576 / 577 / 578 / 579

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CAUTION - PRODUCT DOCUMENTATION SYMBOL

Suitably qualied & trained users should ensure that the accompanying documentation is fully read

and understood before attempting to install or operate the product.

SAFETY INSTRUCTIONS

All cleaning and servicing requires the equipment to be isolated and disconnected from the power source and user I/O

signals (refer to the Maintenance Section).

• Appropriate manual handling procedures should be followed as dictated by the weight of the individual module or

the combined weight of the modules & chassis.

• Should a fault occur with the module or chassis, immediately isolate and disconnect the incoming power to the

chassis and the user I/O signals.

• Ensure the equipment is installed, operated and maintained by trained and authorised personnel.

• For suitably equipped products in the event of an emergency press the red “emergency stop” button situated on

the front of the unit.

Page 1.1

VERY HIGH POWER AUTOMOTIVE MUX MODULE 40-664A

pickering SECTION 1 - TECHNICAL SPECIFICATION

SECTION 1 - TECHNICAL SPECIFICATION

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PXI Very High Power Automotive DC Multiplexer 40-664A

ISSUE 1.0 FEB 2019

• Very High Power EMR Multiplexer Module

• Available in 20 Amp and 40 Amp Versions

• Capable of Switching up to 14 Volts DC For

Automotive Test Applications

• 28 Volt DC Version Suitable for Truck

Applications

• 2 Slot PXI Module

• VISA, IVI & Kernel Drivers Supplied for

Windows

• Supported by PXI or LXI Chassis

• 3 Year Warranty

The 40-664A is a high power switching module congured as a four

channel multiplexer. It is capable of switching inductive/capacitive

loads up to 40A at 14VDC or 20A at 28VDC.

Range Description:

• 40-664A-001 4 Channel MUX, 40A 14VDC.

• 40-664A-002 4 Channel MUX, 20A 28VDC.

The multiplexer is suitable for switching heavy loads or for slave

switching large external relays, contactors and solenoids. In

particular these relay modules are designed for automotive test

applications requiring the switching of DC voltage at high current.

The 28V version is suitable for truck system test applications.

The module is fully compliant with PXI and cPCI specications and

occupies two 3U slot positions. Connection to the relays is made

via a front panel high power D-type connector.

40-664A Very High Power

4 Channel Multiplexer Module

Com

Chan 1

Chan 2

Chan 3

Chan 4

The 40-664A can be operated as a conventional multiplexer

with break-before-make action when a new channel is selected.

Alternatively, product variants can be supplied that allow multiple

channels to be simultaneously selected.

Model 40-664A channel selection congurations have been revised

from model 40-664. The 40-664A module defaults to single channel

selection with multiple channel selection variants dened by use of

a sufx.

Page 1.2 VERY HIGH POWER AUTOMOTIVE MUX MODULE 40-664A

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SECTION 1 - TECHNICAL SPECIFICATION

Very High Power DC MUX – 40-664A

pickeringtest.com

Speciﬁcations

Switching Speciﬁcation - 14 Volt Versions

Contact Type: Silver Alloy

Cold Switching Capacity

Maximum Current:

Maximum Voltage:

40A

14VDC*

Hot Switching Capacity

Maximum Current:

Maximum Voltage:

Maximum Power:*

Minimum Switching Capacity:

40A

14VDC*

560W

1A, 12VDC

Max Standoff Voltage:

Initial Path Resistance - On:

Path Resistance - Off:

Bandwidth (50Ω)

500VDC

15mΩ

>20MΩ

10MHz

Typical Operate Time: 31ms typical,

15.5ms for multichannel mode

Expected Life - resistive load

Mechanical Life:

At Maximum Switch Capacity:

>1x106operations

>5x104operations

* For full voltage rating, signal sources to be switched must be fully

isolated from mains supply and safety earth.

Power Requirements

+3.3V +5V +12V -12V

0150mA typ 500mA typ TBA

Mechanical Characteristics

Double slot 3U PXI (CompactPCI card).

3D models for all versions in a variety of popular le formats are

available on request.

Connectors

PXI bus via 32-bit P1/J1 backplane connector.

Signals via front panel 8-pin male high power D-type connector, for

pin outs please refer to the operating manual.

Relay Type

The 40-664A is tted with electro-mechanical power relays, with

silver alloy contact material.

Switching Speciﬁcation - 28 Volt Versions

Contact Type: Silver Alloy

Cold Switching Capacity

Maximum Current (N.O. Contacts):

Maximum Voltage:

20A

28VDC*

Hot Switching Capacity

Maximum Current (N.O. Contacts):

Maximum Voltage:

Maximum Power: †

Minimum Switching Capacity:

20A

28VDC*

560W

1A, 24VDC

Max Standoff Voltage:

Initial Path Resistance - On:

Path Resistance - Off:

Bandwidth (50Ω)

500VDC

15mΩ

>20MΩ

10MHz

Typical Operate Time: 31ms typical, 15.5ms for

multichannel mode

Expected Life - resistive load

Mechanical Life:

At Maximum Switch Capacity:

>1x106operations

>5x104operations

* For full voltage rating, signal sources to be switched must be fully

isolated from mains supply and safety earth.

† For variation of maximum hot switching capacity of voltage with

current refer to plot.

DC Resisve (28V Version)

DC Resisve (14V Version)

Max

Mean

Min

Maximum Switching Capability

Switching a Resistive Load

Change in Contact Resistance for Number of

Operations (at full current capacity switching

an Inductive load)

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