Pickering 45-541 Bedienungsanleitung

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Issue 4.2 May 2021

45-541 User Manual

PXI 6 U Ultra High Density Matrix Module With BIRST ™

Page (II) ULTRA HIGH DENSITY 6U MATRIX MODULE 45-541

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Page (II) REED RELAY MODULE 40-110/115/120/125

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No part of this publication may be reproduced, transmitted, transcribed, translated or stored in any form, or by

any means without the written permission of Pickering Interfaces.

Technical details contained within this publication are subject to change without notice.

ISO 9001

Reg No. FM38792

Page (III)

ULTRA HIGH DENSITY 6U MATRIX MODULE 45-541

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Page (III)

REED RELAY MODULE 40-110/115/120/125

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TECHNICAL SUPPORT

For Technical Support please contact Pickering Interfaces either by phone, the website or via e-mail.

WARRANTY

All products manufactured by Pickering Interfaces are warranted against defective materials and workmanship for a period of

three years, excluding programmable power supplies, from the date of delivery to the original purchaser. Any product found to be

defective within this period will, at the discretion of Pickering Interfaces be repaired or replaced.

Products serviced and repaired outside of the warranty period are warranted for ninety days.

Extended warranty and service are available. Please contact Pickering Interfaces by phone, the website or via e-mail.

ENVIRONMENTAL POLICY

Pickering Interfaces operates under an environmental management system similar to ISO 14001.

Pickering Interfaces strives to full all relevant environmental laws and regulations and reduce wastes and releases to the

environment. Pickering Interfaces aims to design and operate products in a way that protects the environment and the health and

safety of its employees, customers and the public. Pickering Interfaces endeavours to develop and manufacture products that can

be produced, distributed, used and recycled, or disposed of, in a safe and environmentally friendly manner.

Worldwide Technical Support and Product Information

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Germany

Tel: +49 89 125 953 160

E-mail: [email protected]

Sweden

Tel: +46 340-69 06 69

E-mail: [email protected]

USA

Tel: (West) +1 541 471 0700

Tel: (East) +1 781 897 1710

E-mail: [email protected]

Czech Republic

Tel: +420 558 987 613

E-mail: [email protected]

France

Tel +33 9 72 58 77 00

E-mail [email protected]

Pickering Interfaces Headquarters

Stephenson Road Clacton-on-Sea CO15 4NL United Kingdom

Tel: +44 (0)1255-687900

E-Mail: [email protected]

China

Tel: +86 4008 799 765

E-mail: [email protected]

Page (IV) ULTRA HIGH DENSITY 6U MATRIX MODULE 45-541

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Page (IV) REED RELAY MODULE 40-110/115/120/125

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MEANING / DESCRIPTION SYMBOL

PROTECTIVE EARTH (GROUND)

To identify any terminal which is intended for connection to an external conductor for

protection against electric shock in case of a fault, or the terminal of a protective earth

(ground) electrode.

DANGEROUS VOLTAGE

To indicate hazards arising from dangerous voltages.

WARNING / CAUTION

An appropriate safety instruction should be followed or caution to a potential hazard

exists.

Refer to the relevant instructions detailed within the product manual.

HEAVY

If this product is heavy reference should be made to the safety instructions for

provisions of lifting and moving.

STATIC SENSITIVE

To indicate that static sensitive devices are present and handling precautions should

be followed.

SAFETY SYMBOLS

PRODUCT SAFETY

The following safety symbols may be used on the product and throughout the product documentation.

Page (V)

ULTRA HIGH DENSITY 6U MATRIX MODULE 45-541

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Technical Support and Warranty................................................III

Product Safety .............................................................................IV

Contents (this page)....................................................................V

Warnings and Cautions ..............................................................VII

Section 1

Technical Specication...............................................................1.1

Section 2

Technical Description .................................................................2.1

Functional Description..........................................................2.1

Section 3

Installation....................................................................................3.1

Pre Operation Checks...........................................................3.1

Hardware Installation ............................................................3.2

Software Installation .............................................................3.2

Testing Operation ..................................................................3.3

Section 4

Programming Guide....................................................................4.1

Programming Options for PXI Modules ..............................4.1

Programming The Matrix ......................................................4.2

Using IVI Driver, Direct Driver or VISA Driver .....................4.3

Using Pickering Drivers in LabVIEW ...................................4.4

Section 5

Connector Information................................................................5.1

Section 6

Trouble Shooting.........................................................................6.1

Section 7

Maintenance Information............................................................7.1

Switching System Test Tools ...............................................7.1

Relay Look-Up Tables ...........................................................7.1

Component Layout................................................................7.9

CONTENTS

Page (VI) ULTRA HIGH DENSITY 6U MATRIX MODULE 45-541

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THIS PAGE INTENTIONALLY BLANK

Page (VII)

ULTRA HIGH DENSITY 6U MATRIX MODULE 45-541

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Page (VII)

2 AMP 1-POLE UHD MATRIX MODULES 40-575 / 576 / 577 / 578 / 579

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WARNINGS AND CAUTIONS

WARNING - HAZARDOUS ENVIRONMENTS SYMBOL

This product is not specically designed for use in hazardous environments, for example in explosive

atmospheres. If the product is to be used in hazardous environments we recommend that the user

ensures suitable protective measures are taken.

WARNING - DANGER OF ELECTRIC SHOCK SYMBOL

This module may contain hazardous voltages. Before removing the module from the rack remove all

supplies and disconnect user I/O signals.

Unused slots in the host chassis are populated with blanking plates to prevent access to user I/O

signals that may be present. Blanking panels are available to order from Pickering in a variety of

slot widths. If the product is not used in this manner for example by using an extender card then

additional care must be taken to avoid contact with exposed signals.

Not to be used in safety critical circuits, refer to the Pickering Interfaces’ terms & conditions of sale.

This module must not be used for the switching of Mains Circuits. For the switching of voltages up

to the module’s full specication, Secondary Circuit power supplies and the Device Under Test must

be fully isolated from the Mains Circuit and the safety earth.

The host chassis must be correctly installed and be connected to mains or factory safety ground,

please refer to your chassis installation manual.

Diagram Showing Separation Between The Mains Circuit and Secondary Circuit / DUT

For the purposes of this document, a Mains Circuit is an installation classied as Overvoltage

Category II up to 300V. Separation between the Secondary Circuit and Mains Circuit is achieved

by a transformer in which the primary windings are separated from the secondary windings by

reinforced insulation, double insulation, or a screen connected to the protective conductor terminal.

CAUTION - HANDLING OF ELECTROSTATIC-SENSITIVE DEVICES SYMBOL

Certain semiconductor devices used in this equipment are liable to damage due to static voltage.

Observe the following precautions when handling these devices in their unterminated state, or

sub-assemblies containing these devices:

1. Persons removing sub-assemblies from equipment using these devices must be earthed by a

wrist strap and a resistor at the point provided on the equipment.

2. Soldering irons used during the repair operations must be low voltage types with earthed tips and

isolated from the mains voltage by a double insulated transformer.

3. Outer clothing worn must be unable to generate static charges.

4. Printed Circuit Boards (PCBs) tted with these devices must be stored and transported in

anti-static bags.

PXI Switching

Module

Device

Under Test

Power

Supply

Power

Supply

Host Chassis

Secondary Circuit

Mains

Circuit

Mains

Circuit

Mains/Factory

Safety Ground

Page (VIII) ULTRA HIGH DENSITY 6U MATRIX MODULE 45-541

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Page (VIII) 2 AMP 1-POLE UHD MATRIX MODULES 40-575 / 576 / 577 / 578 / 579

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CAUTION - PRODUCT DOCUMENTATION SYMBOL

Suitably qualied & trained users should ensure that the accompanying documentation is fully read

and understood before attempting to install or operate the product.

SAFETY INSTRUCTIONS

All cleaning and servicing requires the equipment to be isolated and disconnected from the power source and user I/O

signals (refer to the Maintenance Section).

• Appropriate manual handling procedures should be followed as dictated by the weight of the individual module or

the combined weight of the modules & chassis.

• Should a fault occur with the module or chassis, immediately isolate and disconnect the incoming power to the

chassis and the user I/O signals.

• Ensure the equipment is installed, operated and maintained by trained and authorised personnel.

• For suitably equipped products in the event of an emergency press the red “emergency stop” button situated on

the front of the unit.

Page 1.1

ULTRA HIGH DENSITY 6U MATRIX MODULE 45-541

pickering SECTION 1 - TECHNICAL SPECIFICATION

SECTION 1 - TECHNICAL SPECIFICATION

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PXI 6 U Ultra High Density Matrix 45-541

ISSUE 4.0 SEP 2018

y132x8 High Density Matrix in 6 U PXI Format

yUses High Reliability Pickering Ruthenium Reed

Relays For Maximum Performance

ySwitch up to 100 VDC/70 VAC RMS, 0.5 A with 10 W

Max Power

yFast Operating Speed (typically 0.5 ms)

yVISA/IVI & Kernel Drivers Supplied for Windows

yEase of Maintenance & Repair Through the

Use of Leaded Relays

ySupported by

BIRST

™ and

eBIRST

™ Test Tools

y3 Year Warranty

The 45-541 is an ultra high density 6 U PXI reed relay

matrix in 132x8 format with 1 pole switching.

Typical applications include signal routing in functional ATE

and data acquisition systems. The matrix is constructed

using high reliability sputtered ruthenium reed relays with

>109 operations to give maximum switching conﬁdence with

long life and stable contact resistance.

Larger matrices may be constructed by daisy chaining

the common signals from multiple modules. However, for

applications that require a very large matrix, Pickering’s

range of BRIC™ modules are the best solution.

Pickering Interfaces can construct custom cable

assemblies for all of our PXI modules, please contact sales

ofﬁce for further assistance.

45-541 132x8 Matrix Switching Diagram

X12

X10

X11

X14

X16

X13

X15

X132

X130

X131

Matrix

Crosspoint

X18

X17

X20

X22

X19

X21

X24

X23

X26

X28

X25

X27

X30

X29

X32

X34

X31

X33

Relay Type

The 45-541 module is ﬁtted with ruthenium sputtered

reed relays, these offer very long life with good low level

switching performance and excellent contact resistance

stability. Spare reed relays are built onto the circuit board

to allow easy maintenance with minimum downtime. All

reed relays are manufactured by our Relay Division. For

more information please vist: pickeringrelay.com

Built-In Relay Self-Test - BIRST

The BIRST facility provides a quick and simple way of

ﬁnding relay failures. No test equipment is required, simply

disconnect the UUT from the module’s connector, launch

the BIRST application and the tool will run a diagnostic test

that will ﬁnd all relays with faulty contacts.

For more information go to: pickeringtest.com/birst

Supported by

eBIRST

In addition to BIRST, this module is supported by our

eBIRST test tools. These tools simplify switching fault-

ﬁnding by quickly testing the system and graphically

identifying the faulty relay.

For more information go to: pickeringtest.com/ebirst

Page 1.2 ULTRA HIGH DENSITY 6U MATRIX MODULE 45-541

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SECTION 1 - TECHNICAL SPECIFICATION

6 U Ultra High Density Matrix, 45-541

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Speciﬁcations

Switching Speciﬁcation

Contact Type: Ruthenium Reed

Maximum Switch Voltage: 100 VDC/70 VAC* RMS†

Maximum Power:†

Maximum Switch Current:

Maximum Carry Current:

10 W

0.5 A

Initial Path Resistance

On (Single Module):

Off (Single Module):

<750 mΩ

>109 Ω

Operate Time: 0.5 ms typical

Maximum number of

simultaneously operated relays:

100

Expected Life, low power load:

Expected Life, full power load:

>109 operations

>5x106 operations

(20 V, 500 mA, 10 W)

* For full voltage rating, signal sources to be switched

must be fully isolated from mains supply and safety earth.

† In phase signals only.

RF Speciﬁcation - In a 50 Ω System

Bandwidth

(-3dB insertion loss, 50 Ω):

10 MHz

Crosstalk: Typically <-30 dB

to 10 MHz

Isolation: Typically >47 dB

to 10 MHz

Power Requirements

+3.3 V +5 V +12 V -12 V

400 mA 1.1 A 50 mA 0

Operating/Storage Conditions

Operating Conditions

Operating Temperature:

Humidity:

Altitude:

0 °C to +55 °C

Up to 90 % non-condensing

5000 m

Storage and Transport Conditions

Storage Temperature:

Humidity:

Altitude:

-20 °C to +75 °C

Up to 90 % non-condensing

15000 m

PXI & CompactPCI Compliance

The module is compliant with the PXI Speciﬁcation

2.2. Local Bus, Trigger Bus and Star Trigger are not

implemented.

Uses a 33 MHz 32-bit backplane interface.

Safety & CE Compliance

All modules are fully CE compliant and meet applicable

EU directives: Low-voltage safety EN61010-1:2010,

EMC Immunity EN61326-1:2013,

Emissions EN55011:2009+A1:2010.

Mechanical Characteristics

Single slot 6 U PXI (CompactPCI) module.

3D models for all versions in a variety of popular ﬁle

formats are available on request.

Chassis Compatibility

Pickering 6 U PXI modules will operate in any 6 U PXI

chassis, in addition they will also operate (with 100 %

compatibillity) in any 6U CompactPCI chassis.

Connectors

PXI bus via 32-bit P1/J1 backplane connector.

Signals via 3 front panel 50-pin male D-type connectors, for

pin outs please refer to the operating manual.

Pickering Electronics State-Of-The-Art Reed Relays

PXI Matrix modules are constructed using very high

density Reed Relays manufactured by our Relay Division.

Sputtered Ruthenium

Reed Relays

offer maximum

performance, they are

hermetically sealed

and offer a very

stable, long life relay

contact (typically 109

operations) with very

fast operate time.

Alternative types such as electro-mechanical armature

relays or non-instrumentation grade reed relays are lower

cost but do not offer the consistent contact resistance, long

life, fast switching speed and low level switching capability

of a reed relay.

All of the reed relays used in our matrix switching modules

are manufactured by our Relay Division, these offer

maximum switching performance. For more information,

please visit the reed relay web site: pickeringrelay.com

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