Pickering 40-651 Bedienungsanleitung

Page (1)

5A POWER EMR MULTIPLEXER MODULE 40-651

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Issue 4.0 February 2019

User Manual

5 Amp Power EMR

Multiplexer Module

(Model No. 40-651)

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Page (II) 5A POWER EMR MULTIPLEXER MODULE 40-651

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Page (II) REED RELAY MODULE 40-110/115/120/125

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No part of this publication may be reproduced, transmitted, transcribed, translated or stored in any form, or by

any means without the written permission of Pickering Interfaces.

Technical details contained within this publication are subject to change without notice.

ISO 9001

Reg No. FM38792

Page (III)

5A POWER EMR MULTIPLEXER MODULE 40-651

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Page (III)

REED RELAY MODULE 40-110/115/120/125

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TECHNICAL SUPPORT

For Technical Support please contact Pickering Interfaces either by phone, the website or via e-mail.

WARRANTY

All products manufactured by Pickering Interfaces are warranted against defective materials and workmanship for a period of

three years, excluding programmable power supplies, from the date of delivery to the original purchaser. Any product found to be

defective within this period will, at the discretion of Pickering Interfaces be repaired or replaced.

Products serviced and repaired outside of the warranty period are warranted for ninety days.

Extended warranty and service are available. Please contact Pickering Interfaces by phone, the website or via e-mail.

ENVIRONMENTAL POLICY

Pickering Interfaces operates under an environmental management system similar to ISO 14001.

Pickering Interfaces strives to full all relevant environmental laws and regulations and reduce wastes and releases to the

environment. Pickering Interfaces aims to design and operate products in a way that protects the environment and the health and

safety of its employees, customers and the public. Pickering Interfaces endeavours to develop and manufacture products that can

be produced, distributed, used and recycled, or disposed of, in a safe and environmentally friendly manner.

Worldwide Technical Support and Product Information

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Germany

Tel: +49 89 125 953 160

E-mail: [email protected]

Sweden

Tel: +46 340-69 06 69

E-mail: [email protected]

USA

Tel: (West) +1 541 471 0700

Tel: (East) +1 781 897 1710

E-mail: [email protected]

Czech Republic

Tel: +420 558 987 613

E-mail: [email protected]

France

Tel +33 9 72 58 77 00

E-mail [email protected]

Pickering Interfaces Headquarters

Stephenson Road Clacton-on-Sea CO15 4NL United Kingdom

Tel: +44 (0)1255-687900

E-Mail: [email protected]

China

Tel: +86 4008 799 765

E-mail: [email protected]

Page (IV) 5A POWER EMR MULTIPLEXER MODULE 40-651

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Page (IV) REED RELAY MODULE 40-110/115/120/125

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MEANING / DESCRIPTION SYMBOL

PROTECTIVE EARTH (GROUND)

To identify any terminal which is intended for connection to an external conductor for

protection against electric shock in case of a fault, or the terminal of a protective earth

(ground) electrode.

DANGEROUS VOLTAGE

To indicate hazards arising from dangerous voltages.

WARNING / CAUTION

An appropriate safety instruction should be followed or caution to a potential hazard

exists.

Refer to the relevant instructions detailed within the product manual.

HEAVY

If this product is heavy reference should be made to the safety instructions for

provisions of lifting and moving.

STATIC SENSITIVE

To indicate that static sensitive devices are present and handling precautions should

be followed.

SAFETY SYMBOLS

PRODUCT SAFETY

The following safety symbols may be used on the product and throughout the product documentation.

Page (V)

5A POWER EMR MULTIPLEXER MODULE 40-651

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Technical Support and Warranty................................................III

Product Safety .............................................................................IV

Contents (this page)....................................................................V

Warnings and Cautions ..............................................................VII

Section 1

Technical Specication...............................................................1.1

Section 2

Technical Description .................................................................2.1

Functional Description..........................................................2.1

Section 3

Installation....................................................................................3.1

Pre Operation Checks...........................................................3.1

Hardware Installation ............................................................3.2

Software Installation .............................................................3.2

Testing Operation ..................................................................3.3

Section 4

Programming Guide....................................................................4.1

Programming Options For Pickering PXI Modules ............4.1

Module Architecture..............................................................4.2

Programming The Module - Automatic Isolation................4.8

Programming The Module - Independent Isolation............4.9

Section 5

Connector Information................................................................5.1

Section 6

Trouble Shooting.........................................................................6.1

Section 7

Maintenance Information............................................................7.1

Relay Lookup Tables.............................................................7.1

Component Layout................................................................7.6

CONTENTS

Page (VI) 5A POWER EMR MULTIPLEXER MODULE 40-651

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THIS PAGE INTENTIONALLY BLANK

Page (VII)

5A POWER EMR MULTIPLEXER MODULE 40-651

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Page (VII)

2 AMP 1-POLE UHD MATRIX MODULES 40-575 / 576 / 577 / 578 / 579

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WARNINGS AND CAUTIONS

WARNING - HAZARDOUS ENVIRONMENTS SYMBOL

This product is not specically designed for use in hazardous environments, for example in explosive

atmospheres. If the product is to be used in hazardous environments we recommend that the user

ensures suitable protective measures are taken.

WARNING - DANGER OF ELECTRIC SHOCK SYMBOL

This module may contain hazardous voltages. Before removing the module from the rack remove all

supplies and disconnect user I/O signals.

Unused slots in the host chassis are populated with blanking plates to prevent access to user I/O

signals that may be present. Blanking panels are available to order from Pickering in a variety of

slot widths. If the product is not used in this manner for example by using an extender card then

additional care must be taken to avoid contact with exposed signals.

Not to be used in safety critical circuits, refer to the Pickering Interfaces’ terms & conditions of sale.

This module must not be used for the switching of Mains Circuits. For the switching of voltages up

to the module’s full specication, Secondary Circuit power supplies and the Device Under Test must

be fully isolated from the Mains Circuit and the safety earth.

The host chassis must be correctly installed and be connected to mains or factory safety ground,

please refer to your chassis installation manual.

Diagram Showing Separation Between The Mains Circuit and Secondary Circuit / DUT

For the purposes of this document, a Mains Circuit is an installation classied as Overvoltage

Category II up to 300V. Separation between the Secondary Circuit and Mains Circuit is achieved

by a transformer in which the primary windings are separated from the secondary windings by

reinforced insulation, double insulation, or a screen connected to the protective conductor terminal.

CAUTION - HANDLING OF ELECTROSTATIC-SENSITIVE DEVICES SYMBOL

Certain semiconductor devices used in this equipment are liable to damage due to static voltage.

Observe the following precautions when handling these devices in their unterminated state, or

sub-assemblies containing these devices:

1. Persons removing sub-assemblies from equipment using these devices must be earthed by a

wrist strap and a resistor at the point provided on the equipment.

2. Soldering irons used during the repair operations must be low voltage types with earthed tips and

isolated from the mains voltage by a double insulated transformer.

3. Outer clothing worn must be unable to generate static charges.

4. Printed Circuit Boards (PCBs) tted with these devices must be stored and transported in

anti-static bags.

PXI Switching

Module

Device

Under Test

Power

Supply

Power

Supply

Host Chassis

Secondary Circuit

Mains

Circuit

Mains

Circuit

Mains/Factory

Safety Ground

Page (VIII) 5A POWER EMR MULTIPLEXER MODULE 40-651

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Page (VIII) 2 AMP 1-POLE UHD MATRIX MODULES 40-575 / 576 / 577 / 578 / 579

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CAUTION - PRODUCT DOCUMENTATION SYMBOL

Suitably qualied & trained users should ensure that the accompanying documentation is fully read

and understood before attempting to install or operate the product.

SAFETY INSTRUCTIONS

All cleaning and servicing requires the equipment to be isolated and disconnected from the power source and user I/O

signals (refer to the Maintenance Section).

• Appropriate manual handling procedures should be followed as dictated by the weight of the individual module or

the combined weight of the modules & chassis.

• Should a fault occur with the module or chassis, immediately isolate and disconnect the incoming power to the

chassis and the user I/O signals.

• Ensure the equipment is installed, operated and maintained by trained and authorised personnel.

• For suitably equipped products in the event of an emergency press the red “emergency stop” button situated on

the front of the unit.

Page 1.1

5A POWER EMR MULTIPLEXER MODULE 40-651

pickering SECTION 1 - TECHNICAL SPECIFICATION

SECTION 1 - TECHNICAL SPECIFICATION

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PXI 5A Power EMR Multiplexer 40-651

ISSUE 4.0 DEC 2018

• High Density 1-Pole Power Multiplexer in

1-Bank 48-Channel, 2-Bank 24-Channel,

4-Bank 11-Channel & 8-Bank 5-Channel Formats

• 5A Current Rating With 150W/1250VA

Maximum Power

• Switch up to 110VDC/250VAC

• High Quality Electro-mechanical Relays

• VISA, IVI & Kernel Drivers Supplied for Windows

• Supported by PXI or LXI Chassis

• 3 Year Warranty

Isolated Common Lines

The 40-651 is available in versions with all the user signals on

a single 50-pin D-type connector. Alternatively, dual connector

versions are available with common signals on a 9-pin D-type

and multiplexer channels on a 50-pin D-type, making it simpler to

separate inputs and outputs.

Larger multiplexers can be created by daisy-chaining the common

connections from multiple modules. Isolation switching on 48

and 24 channel versions helps minimize capacitive loading and

leakage current in large switching systems by switching unused

multiplexers out of circuit.

The 40-651 is a high density power multiplexer module suitable

for switching inductive/capacitive loads up to 5A at 250VAC. It

is available in 1-bank 48-channel, 2-bank 24-channel, 4-bank

11-channel or 8-bank 5-channel 1-pole multiplexer formats. Power

multiplexers are suitable for switching heavy AC or DC loads or for

slave switching large external relays, contactors and solenoids.

The 40-651 allows multiple channels to be simultaneously selected.

Alternatively, product variants can be supplied that operate as a

conventional multiplexer with break-before-make action when a

new channel is selected.

Isolation switching

Models 40-651-001 to 004 and 011 to 014 have automatic isolation

switching. Models 40-651-101/102/111/112 have independent

isolation switching, improving speed for scanning applications.

40-651-001/101/011/111 1-Bank,

48-Channel, 1-Pole Power MUX

Com

Isolation

Switch

1.1

1.3

Com1

1.24

Isolation

Switch

1.2

2.1

2.3

Com2

2.24

Isolation

Switch

2.2

40-651-002/102/012/112 2-Bank,

24-Channel, 1-Pole Power MUX

1.1

1.3

Com1

1.5

1.2

1.4

2.1

2.3

Com2

2.5

2.2

2.4

3.1

3.3

Com3

3.5

3.2

3.4

4.1

4.3

Com4

4.5

4.2

4.4

5.1

5.3

Com5

5.5

5.2

5.4

6.1

6.3

Com6

6.5

6.2

6.4

7.1

7.3

Com7

7.5

7.2

7.4

8.1

8.3

Com8

8.5

8.2

8.4

1.1

1.2

Com1

1.11

2.1

2.2

Com2

2.11

3.1

3.2

Com3

3.11

4.1

4.2

Com4

4.11

40-651-004/014 8-Bank, 5-Channel,

1-Pole Power MUX

40-651-003/013 4-Bank, 11-Channel, 1-Pole Power MUX

Page 1.2 5A POWER EMR MULTIPLEXER MODULE 40-651

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SECTION 1 - TECHNICAL SPECIFICATION

5A Power EMR MUX – 40-651

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Speciﬁcations

Switching Speciﬁcation

Contact Type: Gold Clad Silver Nickel

Nominal Switching Capacity:

Max Switching Power: †

Max Switching Voltage:

Max Standoff Voltage:

Max Continuous

Switching Current:

Min Switching Capacity:

Typical Pulse Capability:

Maximum Continuous Total

Switch Path Loading: ‡

5A @ 30VDC

5A @ 250VAC

150W, 1250VA*

110VDC, 250VAC*

400VDC

10mA, 5VDC

Cold Switch 10A for 100ms under

low duty cycle conditions (please

contact sales ofce for further

advice).

16W (Example allowed condition

- 6 Banks at 5A, please contact

sales ofce for further advice).

Initial On Path Resistance:

Off Path Resistance:

Thermal Offset:

<200mΩ (100mΩ typical)

>109Ω

10µV (maximum)

Bandwidth: >5MHz

Typical Operate Time: 21ms typical,

10.5ms for multichannel mode

Expected Life (operations)

Low power load:

Full power load (resistive):

>2x107

>5x104 (5A 30VDC, 5A 250VAC)

>1x105 (3A 30VDC, 3A 250VAC)

* For full voltage rating, signal sources to be switched must be fully

isolated from mains supply and safety earth.

† For variation of maximum hot switching capacity of voltage with

current refer to plot.

‡ No loading restrictions when using Pickering 40-922/923A

PXI & 60-102B/103B LXI chassis’ (under initial path resistance

conditions), please contact sales ofce for details.

Power Requirements

+3.3V +5V +12V -12V

0 1.17A 0 0

Operating/Storage Conditions

Operating Conditions

Operating Temperature:

Humidity:

Altitude:

0°C to +55°C

Up to 90% non-condensing

5000m

Storage and Transport Conditions

Storage Temperature:

Humidity:

Altitude:

-20°C to +75°C

Up to 90% non-condensing

15000m

PXI & CompactPCI Compliance

The module is compliant with the PXI Specication 2.2. Local Bus,

Trigger Bus and Star Trigger are not implemented.

Uses a 33MHz 32-bit backplane interface.

Safety & CE Compliance

All modules are fully CE compliant and meet applicable EU

directives: Low-voltage safety EN61010-1:2010, EMC Immunity

EN61326-1:2013, Emissions EN55011:2009+A1:2010.

Mechanical Characteristics

Single slot 3U PXI (CompactPCI card).

Note: Isolated COM versions are not tted with a PXI handle.

3D models for all versions in a variety of popular le formats are

available on request.

Relay Type

The 40-651 is tted with electro-mechanical power relays with gold

clad silver alloy contacts. A spare relay is included with the module

to allow easy maintenance with minimum down time.

40-651 Current/Operating Life Curve

40-651 Current/Voltage Curve

Contact voltage, V

AC Resisve

DC Resisve

101

100 1000

0.1

Contact current, A

125VAC

250VAC

30VDC

No. of operations x 10

Contact current, A

100

10.5 1.5 2 2.5 3 3.5 4.54 5

Connectors

PXI bus via 32-bit P1/J1 backplane connector.

Signals via front panel 50-pin male D-type connector.

For isolated COM versions, the common connections are via

a 9-pin male D-type connector. For pin outs please refer to the

operating manual.

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