Pickering 45-542 Bedienungsanleitung

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Issue 5.1 May 2021

45-542 User Manual

PXI Very High Density 6U Matrix Module

Page (II) VERY HIGH DENSITY 6U MATRIX MODULE 45-542

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Page (II) REED RELAY MODULE 40-110/115/120/125

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No part of this publication may be reproduced, transmitted, transcribed, translated or stored in any form, or by

any means without the written permission of Pickering Interfaces.

Technical details contained within this publication are subject to change without notice.

ISO 9001

Reg No. FM38792

Page (III)

VERY HIGH DENSITY 6U MATRIX MODULE 45-542

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Page (III)

REED RELAY MODULE 40-110/115/120/125

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TECHNICAL SUPPORT

For Technical Support please contact Pickering Interfaces either by phone, the website or via e-mail.

WARRANTY

All products manufactured by Pickering Interfaces are warranted against defective materials and workmanship for a period of

three years, excluding programmable power supplies, from the date of delivery to the original purchaser. Any product found to be

defective within this period will, at the discretion of Pickering Interfaces be repaired or replaced.

Products serviced and repaired outside of the warranty period are warranted for ninety days.

Extended warranty and service are available. Please contact Pickering Interfaces by phone, the website or via e-mail.

ENVIRONMENTAL POLICY

Pickering Interfaces operates under an environmental management system similar to ISO 14001.

Pickering Interfaces strives to full all relevant environmental laws and regulations and reduce wastes and releases to the

environment. Pickering Interfaces aims to design and operate products in a way that protects the environment and the health and

safety of its employees, customers and the public. Pickering Interfaces endeavours to develop and manufacture products that can

be produced, distributed, used and recycled, or disposed of, in a safe and environmentally friendly manner.

Worldwide Technical Support and Product Information

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Germany

Tel: +49 89 125 953 160

E-mail: [email protected]

Sweden

Tel: +46 340-69 06 69

E-mail: [email protected]

USA

Tel: (West) +1 541 471 0700

Tel: (East) +1 781 897 1710

E-mail: [email protected]

Czech Republic

Tel: +420 558 987 613

E-mail: [email protected]

France

Tel +33 9 72 58 77 00

E-mail [email protected]

Pickering Interfaces Headquarters

Stephenson Road Clacton-on-Sea CO15 4NL United Kingdom

Tel: +44 (0)1255-687900

E-Mail: [email protected]

China

Tel: +86 4008 799 765

E-mail: [email protected]

Page (IV) VERY HIGH DENSITY 6U MATRIX MODULE 45-542

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Page (IV) REED RELAY MODULE 40-110/115/120/125

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MEANING / DESCRIPTION SYMBOL

PROTECTIVE EARTH (GROUND)

To identify any terminal which is intended for connection to an external conductor for

protection against electric shock in case of a fault, or the terminal of a protective earth

(ground) electrode.

DANGEROUS VOLTAGE

To indicate hazards arising from dangerous voltages.

WARNING / CAUTION

An appropriate safety instruction should be followed or caution to a potential hazard

exists.

Refer to the relevant instructions detailed within the product manual.

HEAVY

If this product is heavy reference should be made to the safety instructions for

provisions of lifting and moving.

STATIC SENSITIVE

To indicate that static sensitive devices are present and handling precautions should

be followed.

SAFETY SYMBOLS

PRODUCT SAFETY

The following safety symbols may be used on the product and throughout the product documentation.

Page (V)

VERY HIGH DENSITY 6U MATRIX MODULE 45-542

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Technical Support and Warranty................................................III

Product Safety .............................................................................IV

Contents (this page)....................................................................V

Warnings and Cautions ..............................................................VII

Section 1

Technical Specication...............................................................1.1

Section 2

Technical Description .................................................................2.1

Functional Description..........................................................2.1

Section 3

Installation....................................................................................3.1

Pre Operation Checks...........................................................3.1

Hardware Installation ............................................................3.2

Software Installation .............................................................3.2

Testing Operation ..................................................................3.3

Section 4

Programming Guide....................................................................4.1

Programming Options for PXI Modules ..............................4.1

Programming For PXI............................................................4.1

General Card Architecture....................................................4.2

Module Architecture..............................................................4.3

Programming The Module ....................................................4.4

Setting an X-X Connection ...................................................4.5

Using Pickering Drivers in LabVIEW ...................................4.6

Section 5

Connector Information................................................................5.1

Section 6

Trouble Shooting .........................................................................6.1

Section 7

Maintenance Information............................................................7.1

Switching System Test Tools ...............................................7.1

Relay Fault Finding ............................................................... 7.2

CONTENTS

Page (VI) VERY HIGH DENSITY 6U MATRIX MODULE 45-542

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THIS PAGE INTENTIONALLY BLANK

Page (VII)

VERY HIGH DENSITY 6U MATRIX MODULE 45-542

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Page (VII)

2 AMP 1-POLE UHD MATRIX MODULES 40-575 / 576 / 577 / 578 / 579

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WARNINGS AND CAUTIONS

WARNING - HAZARDOUS ENVIRONMENTS SYMBOL

This product is not specically designed for use in hazardous environments, for example in explosive

atmospheres. If the product is to be used in hazardous environments we recommend that the user

ensures suitable protective measures are taken.

WARNING - DANGER OF ELECTRIC SHOCK SYMBOL

This module may contain hazardous voltages. Before removing the module from the rack remove all

supplies and disconnect user I/O signals.

Unused slots in the host chassis are populated with blanking plates to prevent access to user I/O

signals that may be present. Blanking panels are available to order from Pickering in a variety of

slot widths. If the product is not used in this manner for example by using an extender card then

additional care must be taken to avoid contact with exposed signals.

Not to be used in safety critical circuits, refer to the Pickering Interfaces’ terms & conditions of sale.

This module must not be used for the switching of Mains Circuits. For the switching of voltages up

to the module’s full specication, Secondary Circuit power supplies and the Device Under Test must

be fully isolated from the Mains Circuit and the safety earth.

The host chassis must be correctly installed and be connected to mains or factory safety ground,

please refer to your chassis installation manual.

Diagram Showing Separation Between The Mains Circuit and Secondary Circuit / DUT

For the purposes of this document, a Mains Circuit is an installation classied as Overvoltage

Category II up to 300V. Separation between the Secondary Circuit and Mains Circuit is achieved

by a transformer in which the primary windings are separated from the secondary windings by

reinforced insulation, double insulation, or a screen connected to the protective conductor terminal.

CAUTION - HANDLING OF ELECTROSTATIC-SENSITIVE DEVICES SYMBOL

Certain semiconductor devices used in this equipment are liable to damage due to static voltage.

Observe the following precautions when handling these devices in their unterminated state, or

sub-assemblies containing these devices:

1. Persons removing sub-assemblies from equipment using these devices must be earthed by a

wrist strap and a resistor at the point provided on the equipment.

2. Soldering irons used during the repair operations must be low voltage types with earthed tips and

isolated from the mains voltage by a double insulated transformer.

3. Outer clothing worn must be unable to generate static charges.

4. Printed Circuit Boards (PCBs) tted with these devices must be stored and transported in

anti-static bags.

PXI Switching

Module

Device

Under Test

Power

Supply

Power

Supply

Host Chassis

Secondary Circuit

Mains

Circuit

Mains

Circuit

Mains/Factory

Safety Ground

Page (VIII) VERY HIGH DENSITY 6U MATRIX MODULE 45-542

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Page (VIII) 2 AMP 1-POLE UHD MATRIX MODULES 40-575 / 576 / 577 / 578 / 579

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CAUTION - PRODUCT DOCUMENTATION SYMBOL

Suitably qualied & trained users should ensure that the accompanying documentation is fully read

and understood before attempting to install or operate the product.

SAFETY INSTRUCTIONS

All cleaning and servicing requires the equipment to be isolated and disconnected from the power source and user I/O

signals (refer to the Maintenance Section).

• Appropriate manual handling procedures should be followed as dictated by the weight of the individual module or

the combined weight of the modules & chassis.

• Should a fault occur with the module or chassis, immediately isolate and disconnect the incoming power to the

chassis and the user I/O signals.

• Ensure the equipment is installed, operated and maintained by trained and authorised personnel.

• For suitably equipped products in the event of an emergency press the red “emergency stop” button situated on

the front of the unit.

Page 1.1

VERY HIGH DENSITY 6U MATRIX MODULE 45-542

pickering SECTION 1 - TECHNICAL SPECIFICATION

SECTION 1 - TECHNICAL SPECIFICATION

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PXI 6 U Very High Density Matrix 45-542

ISSUE 4.0 SEP 2018

y132x8 High Density Matrix in 6 U PXI Format

yUses Gold-Plated Contact Electro-mechanical Relays

ySwitch 1 A & up to 170 VDC/120 VAC With 60 W

Maximum Power

yVISA/IVI & Kernel Drivers Supplied for Windows

yEase of Maintenance & Repair Through the

Use of Leaded Relays

yPin Compatible With 45-541 Matrix

ySupported by eBIRST

y3 Year Warranty

The 45-542 is a very high density 6 U PXI electro-

mechanical relay matrix in 132x8 format with 1 pole

switching.

Typical applications include signal routing in functional ATE

and data acquisition systems. The matrix is constructed

using high reliability 2 A electro-mechanical relays, offering

>108 operations (under low power loads) to give maximum

switching conﬁdence with long life and stable contact

resistance.

Larger matrices may be constructed by daisy chaining

the common signals from multiple modules. For larger

matrices the 3 U 40-565A or the range of 60-550 LXI

solutions can be considered.

Pickering Interfaces can supply cable assemblies for all its

modules, please refer to the Connection Solutions catalog

or contact sales ofﬁce for further assistance.

X12

X10

X11

X14

X16

X13

X15

X132

X130

X131

Matrix

Crosspoint

X18

X17

X20

X22

X19

X21

X24

X23

X26

X28

X25

X27

X30

X29

X32

X34

X31

X33

Supported by

eBIRST

eBIRST test tools simplify switching fault-ﬁnding by quickly

testing the system and graphically identifying the faulty

relay.

For more information go to: pickeringtest.com/ebirst

45-542 132x8 Matrix Switching Diagram

The 45-542 supports 8 concurrent switch paths for X to X and

Y to X connections, however connections between different Y axis lines

(e.g. Y1 to any of Y2 to Y8) are not permitted by the driver.

Page 1.2 VERY HIGH DENSITY 6U MATRIX MODULE 45-542

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SECTION 1 - TECHNICAL SPECIFICATION

6 U Very High Density Matrix, 45-542

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Speciﬁcations

Switching Speciﬁcation

Relay Type: 2 A Electro-mechanical

Contact Type: Palladium-Ruthenium,

Gold plated, bifurcated

Maximum Switch Voltage: 170 VDC/120 VAC*

Maximum Power:

Maximum Switch Current:

Max. Continuous Carry

Current:

60 W/62.5 VA

1 A

Initial On Path Resistance:

Off Path Resistance:

Thermal Offset:

<1 Ω

>109 Ω

15 µV (X to X connection)

Switch Operate Time: 6.5 ms typical

Maximum number of

simultaneously operated

relays:

132

Expected Life (Operations)

Very low power load:

Low power load:

Medium power load:

Full power load:

>1x108

>1.5x107 (0.1 A 20 VDC)

>5x106 (1 A 30 VDC)

>1x105 (1 A 60 VDC)

* For full voltage rating, signal sources to be switched

must be fully isolated from mains supply and safety earth.

Power Requirements

+3.3 V +5 V +12 V -12 V

400 mA 2.64 A 0 0

Operating/Storage Conditions

Operating Conditions

Operating Temperature:

Humidity:

Altitude:

0°C to +55°C

Up to 90% non-condensing

5000m

Storage and Transport Conditions

Storage Temperature:

Humidity:

Altitude:

-20°C to +75°C

Up to 90% non-condensing

15000m

PXI & CompactPCI Compliance

The module is compliant with the PXI Speciﬁcation

2.2. Local Bus, Trigger Bus and Star Trigger are not

implemented.

Uses a 33 MHz 32-bit backplane interface.

Safety & CE Compliance

All modules are fully CE compliant and meet applicable

EU directives: Low-voltage safety EN61010-1:2010,

EMC Immunity EN61326-1:2013,

Emissions EN55011:2009+A1:2010.

Matrix Functionality

Permits 8 concurrent X to X paths or 8 concurrent Y to X

paths. Any number of X connections can be connected to to

a Y axis (e.g. X1, X2, X3 .....X132 connected to Y1). The driver

prevents the connection of Y axis connections together (e.g.

Y1 to Y2).

Mechanical Characteristics

Single slot 6 U PXI (CompactPCI) module.

3D models for all versions in a variety of popular ﬁle

formats are available on request.

Chassis Compatibility

Pickering 6 U PXI modules will operate in any 6 U PXI

chassis, in addition they will also operate (with 100 %

compatibillity) in any 6 U CompactPCI chassis.

Connectors

PXI bus via 32-bit P1/J1 backplane connector.

Signals via 3 front panel 50-pin male D-type connectors, for

pin outs please refer to the operating manual.

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