Pickering 40-540 Bedienungsanleitung

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Issue 5.6 May 2023

40-540/541/542 User Manual

PXI Ultra High Density Matrix Modules

Page (II) ULTRA HIGH DENSITY MATRIX MODULES 40-540/541/542

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Page (II) REED RELAY MODULE 40-110/115/120/125

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No part of this publication may be reproduced, transmitted, transcribed, translated or stored in any form, or by

any means without the written permission of Pickering Interfaces.

Technical details contained within this publication are subject to change without notice.

ISO 9001

Reg No. FM38792

Page (III)

ULTRA HIGH DENSITY MATRIX MODULES 40-540/541/542

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Page (III)

REED RELAY MODULE 40-110/115/120/125

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TECHNICAL SUPPORT

For Technical Support please contact Pickering Interfaces either by phone, the website or via e-mail.

WARRANTY

All products manufactured by Pickering Interfaces are warranted against defective materials and workmanship for a period of

three years, excluding programmable power supplies, from the date of delivery to the original purchaser. Any product found to be

defective within this period will, at the discretion of Pickering Interfaces be repaired or replaced.

Products serviced and repaired outside of the warranty period are warranted for ninety days.

Extended warranty and service are available. Please contact Pickering Interfaces by phone, the website or via e-mail.

ENVIRONMENTAL POLICY

Pickering Interfaces operates under an environmental management system similar to ISO 14001.

Pickering Interfaces strives to full all relevant environmental laws and regulations and reduce wastes and releases to the

environment. Pickering Interfaces aims to design and operate products in a way that protects the environment and the health and

safety of its employees, customers and the public. Pickering Interfaces endeavours to develop and manufacture products that can

be produced, distributed, used and recycled, or disposed of, in a safe and environmentally friendly manner.

Worldwide Technical Support and Product Information

pickeringtest.com

Germany

Tel: +49 89 125 953 160

E-mail: [email protected]

Sweden

Tel: +46 340-69 06 69

E-mail: [email protected]

USA

Tel: (West) +1 541 471 0700

Tel: (East) +1 781 897 1710

E-mail: [email protected]

Czech Republic

Tel: +420 558 987 613

E-mail: [email protected]

France

Tel +33 9 72 58 77 00

E-mail [email protected]

Pickering Interfaces Headquarters

Stephenson Road Clacton-on-Sea CO15 4NL United Kingdom

Tel: +44 (0)1255-687900

E-Mail: [email protected]

China

Tel: +86 4008 799 765

E-mail: [email protected]

Page (IV) ULTRA HIGH DENSITY MATRIX MODULES 40-540/541/542

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Page (IV) REED RELAY MODULE 40-110/115/120/125

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MEANING / DESCRIPTION SYMBOL

PROTECTIVE EARTH (GROUND)

To identify any terminal which is intended for connection to an external conductor for

protection against electric shock in case of a fault, or the terminal of a protective earth

(ground) electrode.

DANGEROUS VOLTAGE

To indicate hazards arising from dangerous voltages.

WARNING / CAUTION

An appropriate safety instruction should be followed or caution to a potential hazard

exists.

Refer to the relevant instructions detailed within the product manual.

HEAVY

If this product is heavy reference should be made to the safety instructions for

provisions of lifting and moving.

STATIC SENSITIVE

To indicate that static sensitive devices are present and handling precautions should

be followed.

SAFETY SYMBOLS

PRODUCT SAFETY

The following safety symbols may be used on the product and throughout the product documentation.

Page (V)

ULTRA HIGH DENSITY MATRIX MODULES 40-540/541/542

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Technical Support and Warranty................................................III

Product Safety .............................................................................IV

Contents (this page)....................................................................V

Warnings and Cautions ..............................................................VII

Section 1

Technical Specication...............................................................1.1

Section 2

Technical Description .................................................................2.1

Functional Description..........................................................2.1

Section 3

Installation....................................................................................3.1

Pre Operation Checks...........................................................3.1

Hardware Installation ............................................................3.2

Software Installation .............................................................3.2

Testing Operation ..................................................................3.3

Section 4

Programming Guide....................................................................4.1

Programming Options For Pickering PXI Modules ............4.1

Module Architecture..............................................................4.2

Programming The Module ....................................................4.3

Section 5

Connector Information................................................................5.1

Section 6

Trouble Shooting.........................................................................6.1

Section 7

Maintenance Information............................................................7.1

Switching System Test Tools ...............................................7.1

Relay Lookup Tables - 40-540 ..............................................7.3

Relay Lookup Tables - 40-541 ..............................................7.7

Relay Lookup Tables - 40-542 ..............................................7.11

CONTENTS

Page (VI) ULTRA HIGH DENSITY MATRIX MODULES 40-540/541/542

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THIS PAGE INTENTIONALLY BLANK

Page (VII)

ULTRA HIGH DENSITY MATRIX MODULES 40-540/541/542

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Page (VII)

2 AMP 1-POLE UHD MATRIX MODULES 40-575 / 576 / 577 / 578 / 579

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WARNINGS AND CAUTIONS

WARNING - HAZARDOUS ENVIRONMENTS SYMBOL

This product is not specically designed for use in hazardous environments, for example in explosive

atmospheres. If the product is to be used in hazardous environments we recommend that the user

ensures suitable protective measures are taken.

WARNING - DANGER OF ELECTRIC SHOCK SYMBOL

This module may contain hazardous voltages. Before removing the module from the rack remove all

supplies and disconnect user I/O signals.

Unused slots in the host chassis are populated with blanking plates to prevent access to user I/O

signals that may be present. Blanking panels are available to order from Pickering in a variety of

slot widths. If the product is not used in this manner for example by using an extender card then

additional care must be taken to avoid contact with exposed signals.

Not to be used in safety critical circuits, refer to the Pickering Interfaces’ terms & conditions of sale.

This module must not be used for the switching of Mains Circuits. For the switching of voltages up

to the module’s full specication, Secondary Circuit power supplies and the Device Under Test must

be fully isolated from the Mains Circuit and the safety earth.

The host chassis must be correctly installed and be connected to mains or factory safety ground,

please refer to your chassis installation manual.

Diagram Showing Separation Between The Mains Circuit and Secondary Circuit / DUT

For the purposes of this document, a Mains Circuit is an installation classied as Overvoltage

Category II up to 300V. Separation between the Secondary Circuit and Mains Circuit is achieved

by a transformer in which the primary windings are separated from the secondary windings by

reinforced insulation, double insulation, or a screen connected to the protective conductor terminal.

CAUTION - HANDLING OF ELECTROSTATIC-SENSITIVE DEVICES SYMBOL

Certain semiconductor devices used in this equipment are liable to damage due to static voltage.

Observe the following precautions when handling these devices in their unterminated state, or

sub-assemblies containing these devices:

1. Persons removing sub-assemblies from equipment using these devices must be earthed by a

wrist strap and a resistor at the point provided on the equipment.

2. Soldering irons used during the repair operations must be low voltage types with earthed tips and

isolated from the mains voltage by a double insulated transformer.

3. Outer clothing worn must be unable to generate static charges.

4. Printed Circuit Boards (PCBs) tted with these devices must be stored and transported in

anti-static bags.

PXI Switching

Module

Device

Under Test

Power

Supply

Power

Supply

Host Chassis

Secondary Circuit

Mains

Circuit

Mains

Circuit

Mains/Factory

Safety Ground

Page (VIII) ULTRA HIGH DENSITY MATRIX MODULES 40-540/541/542

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Page (VIII) 2 AMP 1-POLE UHD MATRIX MODULES 40-575 / 576 / 577 / 578 / 579

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CAUTION - PRODUCT DOCUMENTATION SYMBOL

Suitably qualied & trained users should ensure that the accompanying documentation is fully read

and understood before attempting to install or operate the product.

SAFETY INSTRUCTIONS

All cleaning and servicing requires the equipment to be isolated and disconnected from the power source and user I/O

signals (refer to the Maintenance Section).

• Appropriate manual handling procedures should be followed as dictated by the weight of the individual module or

the combined weight of the modules & chassis.

• Should a fault occur with the module or chassis, immediately isolate and disconnect the incoming power to the

chassis and the user I/O signals.

• Ensure the equipment is installed, operated and maintained by trained and authorised personnel.

• For suitably equipped products in the event of an emergency press the red “emergency stop” button situated on

the front of the unit.

Page 1.1

ULTRA HIGH DENSITY MATRIX MODULES 40-540/541/542

pickering SECTION 1 - TECHNICAL SPECIFICATION

SECTION 1 - TECHNICAL SPECIFICATION

pickeringtest.com

PXI Ultra High Density Matrix 40-540/541/542

ISSUE 14.4 APR 2023

Supported by

eBIRST

These test tools simplify fault-ﬁnding by quickly testing the

system and graphically identifying the faulty relay.

For more information go to: pickeringtest.com/ebirst

yWorld’s Highest Density Single-Slot 3U PXI Reed

Relay Matrix Module With 528 Crosspoints

yUses High Reliability Pickering Ruthenium Reed

Relays For Maximum Performance

yMinimize Cost Using Partially Populated

Conﬁgurations - Available for All Models

ySwitch up to 150 V, 0.5 A with 10 W Max Power

yFast Operating Speed <300 µs

yDrivers Supplied for Windows & Linux,

Plus Support for Real-time Systems

yEase of Maintenance & Repair Through the

Use of Leaded Relays

ySupported by PXI or LXI Chassis

ySupported by

eBIRST

™

y3 Year Warranty

The world’s highest density single slot PXI reed relay

matrix module, the 40-540/541/542, is available as a 132x4,

66x8 or 33x16 matrix with 1-pole switching.

Typical applications include signal routing in functional

ATE and data acquisition systems. These matrices are

constructed using high reliability sputtered ruthenium reed

relays, offering >109 operations to give maximum switching

conﬁdence with long life and stable contact resistance.

Larger matrices may be constructed by daisy chaining

the common signals from multiple modules. However, for

applications that require a very large matrix, Pickering’s

BRIC™ modules are best suited.

Pickering Interfaces can construct custom cable

assemblies for all of our PXI modules, please contact sales

ofﬁce for assistance.

40-540-021 132 x 4 Matrix

X12

X10

X11

X14

X16

X13

X15

X33

X31

X32

Matrix

Crosspoint

Y10

Y12

Y16

Y11

Y13

Y14

Y15

X12

X10

X11

X14

X16

X13

X15

X66

X64

X65

Matrix

Crosspoint

X12

X10

X11

X14

X13

X15

X132

X130

X131

Matrix

Crosspoint

X16

40-542-021 33 x 16 Matrix

40-541-021 66 x 8 Matrix

Front Panel Connector

The 40-540-021 module is based on the obsolete Molex

LFH series connector that has been superseded by a

Pickering commissioned form, ﬁt, function equivalent. The

new connector series is 100% compatible with the Molex

connectors allowing either gender of Pickering connector

to mate with the corresponding Molex part without issue.

Page 1.2 ULTRA HIGH DENSITY MATRIX MODULES 40-540/541/542

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SECTION 1 - TECHNICAL SPECIFICATION

Ultra High Density Matrix, 40-540/541/542

pickeringtest.com

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40-540 Fully Populated 132x4 Matrix

40-540 Partially Populated 132x2 Matrix

40-540 Partially Populated 100x4 Matrix

123412341234

40-541 Fully Populated 66x8 Matrix

40-541 Partially Populated 66x6 Matrix

40-541 Partially Populated 40x6 Matrix

12345 6 7 8 12345 6 7 8 12345 6 7 8

The 40-540, 40-541 and 40-542 may be ordered partially populated to a

speciﬁc matrix conﬁguration (if volumes dictate), the diagrams show some

example conﬁgurations.

The illustrations right show:

• A 40-540 fully populated 132x4 matrix.

• A 40-540 partially populated 132x2 matrix.

• A 40-540 partially populated 100x4 matrix.

The illustrations below show:

• A 40-541 fully populated 66x8 matrix.

• A 40-541 partially populated 66x6 matrix.

• A 40-541 partially populated 40x6 matrix.

• A 40-542 fully populated 33x16 matrix.

• A 40-542 partially populated 25x16 matrix.

• A 40-542 partially populated 33x12 matrix.

40-542 Fully Populated 33x16 Matrix

40-542 Partially Populated 25x16 Matrix

40-542 Partially Populated 33x12 Matrix

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