Pickering PXI 41-752 Bedienungsanleitung

Page (1)

6-CHANNEL BATTERY SIMULATOR MODULE 41-752

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Issue 4.0 January 2015

User Manual

6-Channel Battery Simulator Module

(Model No. 41-752)

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Page (II) 6-CHANNEL BATTERY SIMULATOR MODULE 41-752

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No part of this publication may be reproduced, transmitted, transcribed, translated or stored in any form, or by

any means without the written permission of Pickering Interfaces.

Technical details contained within this publication are subject to change without notice.

ISO 9001

Reg No. FM38792

Page (III)

6-CHANNEL BATTERY SIMULATOR MODULE 41-752

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Page (III)

REED RELAY MODULE 40-110/115/120/125

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TECHNICAL SUPPORT

For Technical Support please contact Pickering Interfaces either by phone, the website or via e-mail.

WARRANTY

All products manufactured by Pickering Interfaces are warranted against defective materials and workmanship for a period of

three years, excluding programmable power supplies, from the date of delivery to the original purchaser. Any product found to be

defective within this period will, at the discretion of Pickering Interfaces be repaired or replaced.

Products serviced and repaired outside of the warranty period are warranted for ninety days.

Extended warranty and service are available. Please contact Pickering Interfaces by phone, the website or via e-mail.

ENVIRONMENTAL POLICY

Pickering Interfaces operates under an environmental management system similar to ISO 14001.

Pickering Interfaces strives to full all relevant environmental laws and regulations and reduce wastes and releases to the

environment. Pickering Interfaces aims to design and operate products in a way that protects the environment and the health and

safety of its employees, customers and the public. Pickering Interfaces endeavours to develop and manufacture products that can

be produced, distributed, used and recycled, or disposed of, in a safe and environmentally friendly manner.

Worldwide Technical Support and Product Information

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Germany

Tel: +49 89 125 953 160

E-mail: [email protected]

Sweden

Tel: +46 340-69 06 69

E-mail: [email protected]

USA

Tel: (West) +1 541 471 0700

Tel: (East) +1 781 897 1710

E-mail: [email protected]

Czech Republic

Tel: +420 558 987 613

E-mail: [email protected]

France

Tel +33 1 60 53 55 50

E-mail [email protected]

Pickering Interfaces Headquarters

Stephenson Road Clacton-on-Sea CO15 4NL United Kingdom

Tel: +44 (0)1255-687900

E-Mail: [email protected]

Page (IV) 6-CHANNEL BATTERY SIMULATOR MODULE 41-752

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Page (IV) REED RELAY MODULE 40-110/115/120/125

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MEANING / DESCRIPTION SYMBOL

PROTECTIVE EARTH (GROUND)

To identify any terminal which is intended for connection to an external conductor for

protection against electric shock in case of a fault, or the terminal of a protective earth

(ground) electrode.

DANGEROUS VOLTAGE

To indicate hazards arising from dangerous voltages.

WARNING / CAUTION

An appropriate safety instruction should be followed or caution to a potential hazard

exists.

Refer to the relevant instructions detailed within the product manual.

HEAVY

If this product is heavy reference should be made to the safety instructions for

provisions of lifting and moving.

STATIC SENSITIVE

To indicate that static sensitive devices are present and handling precautions should

be followed.

SAFETY SYMBOLS

PRODUCT SAFETY

The following safety symbols may be used on the product and throughout the product documentation.

Page (V)

6-CHANNEL BATTERY SIMULATOR MODULE 41-752

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Technical Support and Warranty................................................III

Product Safety .............................................................................IV

Contents (this page)....................................................................V

Warnings and Cautions ..............................................................VII

Section 1

Technical Specication...............................................................1.1

Section 2

Technical Description .................................................................2.1

Mechanical Description ........................................................2.2

Functional Description..........................................................2.2

Using the 41-752 Battery Simulator.....................................2.3

41-752 Interlock System........................................................2.5

Connecting Battery Simulator Channels In Series.............2.7

Battery Simulator On/Off Control.........................................2.8

Accessories ...........................................................................2.9

Section 3

Installation....................................................................................3.1

Pre Operation Checks...........................................................3.1

Hardware Installation ............................................................3.2

Software Installation .............................................................3.2

Soft Front Panel Installation.................................................3.3

Section 4

Programming Guide....................................................................4.1

Programming Options For Pickering PXI Cards.................4.1

Programming For PXI............................................................4.1

Programming For LXI............................................................4.2

Programming The 40-752......................................................4.3

Using the Soft Front Panel ...................................................4.7

Using The Battery Simulator In LabVIEW ...........................4.19

Section 5

Connector Information................................................................5.1

Section 6

Trouble Shooting.........................................................................6.1

Section 7

Maintenance Information............................................................7.1

Calibration Procedure...........................................................7.2

Test Results ...........................................................................7.5

Alignment Procedure ............................................................7.11

CONTENTS

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Page (VII)

6-CHANNEL BATTERY SIMULATOR MODULE 41-752

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Page (VII)

REED RELAY MODULE 40-110/115/120/125

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WARNINGS AND CAUTIONS

WARNING - HAZARDOUS ENVIRONMENTS SYMBOL

This product is not specically designed for use in hazardous environments, for example in explosive

atmospheres. If the product is to be used in hazardous environments we recommend that the user

ensures suitable protective measures are taken.

WARNING - DANGER OF ELECTRIC SHOCK SYMBOL

This module may contain hazardous voltages. Before removing the module from the rack remove all

supplies and disconnect user I/O signals.

Unused slots in the PXI/LXI chassis are populated with blanking plates to prevent access to user

I/O signals that may be present. Blanking panels are available to order from Pickering in a variety

of slot widths. If the product is not used in this manner for example by using an extender card then

additional care must be taken to avoid contact with exposed signals.

CAUTION - HANDLING OF ELECTROSTATIC-SENSITIVE DEVICES SYMBOL

Certain semiconductor devices used in this equipment are liable to damage due to static voltage.

Observe the following precautions when handling these devices in their unterminated state, or

sub-assemblies containing these devices:

1. Persons removing sub-assemblies from equipment using these devices must be earthed by a

wrist strap and a resistor at the point provided on the equipment.

2. Soldering irons used during the repair operations must be low voltage types with earthed tips and

isolated from the mains voltage by a double insulated transformer.

3. Outer clothing worn must be unable to generate static charges.

4. Printed Circuit Boards (PCBs) tted with these devices must be stored and transported in

anti-static bags.

CAUTION - PRODUCT DOCUMENTATION SYMBOL

Suitably qualied & trained users should ensure that the accompanying documentation is fully read

and understood before attempting to install or operate the product.

SAFETY INSTRUCTIONS

All cleaning and servicing requires the equipment to be isolated and disconnected from the power source and user I/O

signals (refer to the Maintenance Section).

• Appropriate manual handling procedures should be followed as dictated by the weight of the individual module or

the combined weight of the modules & chassis.

• Should a fault occur with the module or chassis, immediately isolate and disconnect the incoming power to the

chassis and the user I/O signals.

• Ensure the equipment is installed, operated and maintained by trained and authorised personnel.

• For suitably equipped products in the event of an emergency press the red “emergency stop” button situated on

the front of the unit.

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Page 1.1

6-CHANNEL BATTERY SIMULATOR MODULE 41-752

pickering SECTION 1 - TECHNICAL SPECIFICATION

SECTION 1 - TECHNICAL SPECIFICATION

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41-752

6 Channel Battery Simulator Module

●6 Power Supplies In A Single PXI Slot

●Independent Sense Connections

●Ideal For Battery Stack Emulation

●750V Independent Isolation Barriers

●Up To 300mA Output Per Simulator

●Battery Charging Emulation To 100mA

●Uses Backplane Power Sources

●Hardware shutdown control

●VISA and Kernel Drivers Supplied For

Windows XP/Vista/7/8 Plus Soft Front Panel

●Use In Pickering 19-Slot PXI Chassis Or

18-Slot LXI Chassis

The 41-752 is a 6 channel battery simulator, each channel

being capable of supplying up to 7V and 300mA to the

load. Each channel is fully isolated from ground and from

each other allowing the channels to be connected in series

to simulate batteries arranged in a stacked architecture. The

750V isolation barrier permits the 41-752 to be used to

create a lower power version of a battery stack representative

of those used for vehicle propulsion.

Each battery simulator provides independent power and

sense connections, allowing the battery simulator to sense

a remote load and correct for wiring voltage losses. The

battery simulator is designed to respond to dynamic loads,

minimizing the need for local decoupling capacitors at the

load.

A signal line on the user connector allows the user to

shutdown all battery simulator channels with a single

connection. Mulitple module control lines may be linked

together to provide an easy way of inhibiting voltage

generation when using many series connected modules

that provide high output voltages and providing a means of

automatic shutdown when connectors are removed.

ISSUE 3.0 JUN 2013

Soft Front Panel for The 41-752 Battery Simulator

POWER AND CONTROL FROM PXI BACKPLANE

CHANNEL 1

Vout+ Sense+Vout- Sense-

Current

Sink

Voltage

Source

CHANNEL 2

V+ S+V- S-

CHANNEL 3

V+ S+V- S-

CHANNEL 4

V+ S+V- S-

CHANNEL 5

V+ S+V- S-

CHANNEL 6

V+ S+V- S-

37-WAY D-TYPE CONNECTOR

Functional Block

Diagram For The

41-752 6-Channel

Battery Simulator

The 41-752 can be used as a 6 channel fully isolated power

supply with independent sense lines on each channel

The user connector is a 37-way high voltage D Type which

is fully supported by the wide range of Pickering Interfaces

connector accessories.

Page 1.2 6-CHANNEL BATTERY SIMULATOR MODULE 41-752

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SECTION 1 - TECHNICAL SPECIFICATION

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Power Requirements from PXI Power Supply

+3.3V +5V +12V -12V

0.8A 2.0A 0.6A 0.3A

At maximum load for all channels,

Recommended chassis are 60-103 and 60-103A or 40-923

and 40-923A for applications requiring many modules (up to

18 off) in a single chassis to avoid chassis limitations.

Speciﬁcation

Number of Channels: 6 independent isolated channels.

Output Voltage Range:

0 to 7V, settable with 14-bit

resolution (approximately 0.43mV).

Output Voltage Accuracy:

0.2%

20mV from 1V to 7V output

over ambient temperature range

+ 11

C to +31

Isolation Voltage: ±750V

Output Current: Up to 300mA per channel for

voltages from 2.5V to 7V

Linearly de-rate to 200mA into a

short circuit below 2.5V without

thermal shutdown.

Current Sink: Variable current sink permits

the output to be loaded so the

battery simulator can sink current

from a charger. Current sink can

be set from 0 to 100mA in 16

steps. Current sink setting reduces

the current available at the user

connector.

Output Connections: Vout+, Vout- and two sense inputs

for each simulator channel.

Sense inputs detect output voltage

at front panel connector if no

remote sense lines are connected.

Load Response Time: 250µs

Power Source: PXI backplane +12V, +5V, +3.3V

and -12V.

Protection: All simulators are short circuit

protected, reverse voltage

protected and include thermal

shutdown.

Output Connector: 37-way D-type, high voltage

PXI Characteristics

Backplane connection: 33MHz, 32-bit.

Mechanical: 3U, 1-slot.

Mating Connectors & Cabling

For connection accessories for the 41-752 please refer to the

90-007D 37-way D-Type Connector Accessories data sheet

where a complete list and documentation can be found for

accessories.

Product Order Codes

Battery Simulator, 6-Channel 41-752-001

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