Pickering 40-545 Bedienungsanleitung

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Issue 6.3 February 2020

40-545/546/547/548 User Manual

PXI Power Matrix Modules

Page (II) POWER MATRIX MODULES 40-545/546/547/548

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Page (II) REED RELAY MODULE 40-110/115/120/125

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No part of this publication may be reproduced, transmitted, transcribed, translated or stored in any form, or by

any means without the written permission of Pickering Interfaces.

Technical details contained within this publication are subject to change without notice.

ISO 9001

Reg No. FM38792

Page (III)

POWER MATRIX MODULES 40-545/546/547/548

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Page (III)

REED RELAY MODULE 40-110/115/120/125

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TECHNICAL SUPPORT

For Technical Support please contact Pickering Interfaces either by phone, the website or via e-mail.

WARRANTY

All products manufactured by Pickering Interfaces are warranted against defective materials and workmanship for a period of

three years, excluding programmable power supplies, from the date of delivery to the original purchaser. Any product found to be

defective within this period will, at the discretion of Pickering Interfaces be repaired or replaced.

Products serviced and repaired outside of the warranty period are warranted for ninety days.

Extended warranty and service are available. Please contact Pickering Interfaces by phone, the website or via e-mail.

ENVIRONMENTAL POLICY

Pickering Interfaces operates under an environmental management system similar to ISO 14001.

Pickering Interfaces strives to full all relevant environmental laws and regulations and reduce wastes and releases to the

environment. Pickering Interfaces aims to design and operate products in a way that protects the environment and the health and

safety of its employees, customers and the public. Pickering Interfaces endeavours to develop and manufacture products that can

be produced, distributed, used and recycled, or disposed of, in a safe and environmentally friendly manner.

Worldwide Technical Support and Product Information

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Germany

Tel: +49 89 125 953 160

E-mail: [email protected]

Sweden

Tel: +46 340-69 06 69

E-mail: [email protected]

USA

Tel: (West) +1 541 471 0700

Tel: (East) +1 781 897 1710

E-mail: [email protected]

Czech Republic

Tel: +420 558 987 613

E-mail: [email protected]

France

Tel +33 9 72 58 77 00

E-mail [email protected]

Pickering Interfaces Headquarters

Stephenson Road Clacton-on-Sea CO15 4NL United Kingdom

Tel: +44 (0)1255-687900

E-Mail: [email protected]

China

Tel: +86 4008 799 765

E-mail: [email protected]

Page (IV) POWER MATRIX MODULES 40-545/546/547/548

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Page (IV) REED RELAY MODULE 40-110/115/120/125

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MEANING / DESCRIPTION SYMBOL

PROTECTIVE EARTH (GROUND)

To identify any terminal which is intended for connection to an external conductor for

protection against electric shock in case of a fault, or the terminal of a protective earth

(ground) electrode.

DANGEROUS VOLTAGE

To indicate hazards arising from dangerous voltages.

WARNING / CAUTION

An appropriate safety instruction should be followed or caution to a potential hazard

exists.

Refer to the relevant instructions detailed within the product manual.

HEAVY

If this product is heavy reference should be made to the safety instructions for

provisions of lifting and moving.

STATIC SENSITIVE

To indicate that static sensitive devices are present and handling precautions should

be followed.

SAFETY SYMBOLS

PRODUCT SAFETY

The following safety symbols may be used on the product and throughout the product documentation.

Page (V)

POWER MATRIX MODULES 40-545/546/547/548

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Technical Support and Warranty................................................III

Product Safety .............................................................................IV

Contents (this page)....................................................................V

Warnings and Cautions ..............................................................VII

Section 1

Technical Specication...............................................................1.1

Section 2

Technical Description .................................................................2.1

Functional Description..........................................................2.1

Section 3

Installation....................................................................................3.1

Pre Operation Checks...........................................................3.1

Hardware Installation ............................................................3.2

Software Installation .............................................................3.2

Testing Operation ..................................................................3.3

Section 4

Programming Guide....................................................................4.1

Programming Options For Pickering PXI Modules ............4.1

Module Architecture..............................................................4.2

Programming The Module ....................................................4.3

Section 5

Connector Information................................................................5.1

Section 6

Trouble Shooting .........................................................................6.1

Section 7

Maintenance Information............................................................7.1

Relay Lookup Tables ............................................................7.1

CONTENTS

Page (VI) POWER MATRIX MODULES 40-545/546/547/548

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THIS PAGE INTENTIONALLY BLANK

Page (VII)

POWER MATRIX MODULES 40-545/546/547/548

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Page (VII)

2 AMP 1-POLE UHD MATRIX MODULES 40-575 / 576 / 577 / 578 / 579

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WARNINGS AND CAUTIONS

WARNING - HAZARDOUS ENVIRONMENTS SYMBOL

This product is not specically designed for use in hazardous environments, for example in explosive

atmospheres. If the product is to be used in hazardous environments we recommend that the user

ensures suitable protective measures are taken.

WARNING - DANGER OF ELECTRIC SHOCK SYMBOL

This module may contain hazardous voltages. Before removing the module from the rack remove all

supplies and disconnect user I/O signals.

Unused slots in the host chassis are populated with blanking plates to prevent access to user I/O

signals that may be present. Blanking panels are available to order from Pickering in a variety of

slot widths. If the product is not used in this manner for example by using an extender card then

additional care must be taken to avoid contact with exposed signals.

Not to be used in safety critical circuits, refer to the Pickering Interfaces’ terms & conditions of sale.

This module must not be used for the switching of Mains Circuits. For the switching of voltages up

to the module’s full specication, Secondary Circuit power supplies and the Device Under Test must

be fully isolated from the Mains Circuit and the safety earth.

The host chassis must be correctly installed and be connected to mains or factory safety ground,

please refer to your chassis installation manual.

Diagram Showing Separation Between The Mains Circuit and Secondary Circuit / DUT

For the purposes of this document, a Mains Circuit is an installation classied as Overvoltage

Category II up to 300V. Separation between the Secondary Circuit and Mains Circuit is achieved

by a transformer in which the primary windings are separated from the secondary windings by

reinforced insulation, double insulation, or a screen connected to the protective conductor terminal.

CAUTION - HANDLING OF ELECTROSTATIC-SENSITIVE DEVICES SYMBOL

Certain semiconductor devices used in this equipment are liable to damage due to static voltage.

Observe the following precautions when handling these devices in their unterminated state, or

sub-assemblies containing these devices:

1. Persons removing sub-assemblies from equipment using these devices must be earthed by a

wrist strap and a resistor at the point provided on the equipment.

2. Soldering irons used during the repair operations must be low voltage types with earthed tips and

isolated from the mains voltage by a double insulated transformer.

3. Outer clothing worn must be unable to generate static charges.

4. Printed Circuit Boards (PCBs) tted with these devices must be stored and transported in

anti-static bags.

PXI Switching

Module

Device

Under Test

Power

Supply

Power

Supply

Host Chassis

Secondary Circuit

Mains

Circuit

Mains

Circuit

Mains/Factory

Safety Ground

Page (VIII) POWER MATRIX MODULES 40-545/546/547/548

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Page (VIII) 2 AMP 1-POLE UHD MATRIX MODULES 40-575 / 576 / 577 / 578 / 579

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CAUTION - PRODUCT DOCUMENTATION SYMBOL

Suitably qualied & trained users should ensure that the accompanying documentation is fully read

and understood before attempting to install or operate the product.

SAFETY INSTRUCTIONS

All cleaning and servicing requires the equipment to be isolated and disconnected from the power source and user I/O

signals (refer to the Maintenance Section).

• Appropriate manual handling procedures should be followed as dictated by the weight of the individual module or

the combined weight of the modules & chassis.

• Should a fault occur with the module or chassis, immediately isolate and disconnect the incoming power to the

chassis and the user I/O signals.

• Ensure the equipment is installed, operated and maintained by trained and authorised personnel.

• For suitably equipped products in the event of an emergency press the red “emergency stop” button situated on

the front of the unit.

Page 1.1

POWER MATRIX MODULES 40-545/546/547/548

pickering SECTION 1 - TECHNICAL SPECIFICATION

SECTION 1 - TECHNICAL SPECIFICATION

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PXI High Density Power Matrix 40-545/546/547/548

ISSUE 8.2 SEP 2019

• Single Slot PXI 3U High Density Power Matrix

Module

• Available in the Following Conﬁgurations:

10x4, Dual 10x4, 10x8 and 20x4

• 2 Amp Switching

• 110VDC/250VAC, 90W Max Power

• VISA, IVI & Kernel Drivers Supplied for

Windows

• Supported by PXI or LXI Chassis

• 3 Year Warranty

The 40-545 series of High Density Power Matrix Modules is

available in a choice of congurations:-

• 40-545 10x4 matrix, mechanical relays, 1-pole.

• 40-546 Dual 10x4 matrix, mechanical relays, 1-pole.

• 40-547 10x8 matrix, mechanical relays, 1-pole.

• 40-548 20x4 matrix, mechanical relays, 1-pole.

Larger matrices may be constructed by daisy chaining the common

signals from multiple modules. However, for applications that

require a very large matrix, Pickering’s BRIC™ modules are best

suited.

Typical applications include power routing in Functional ATE

systems, specically automotive electronics, for example testing of

Engine Management Units.

Pickering Interfaces can construct custom cable assemblies for

all of our PXI modules, please contact sales ofce for further

assistance.

40-545 10x4 Power Matrix

40-546 Dual 10x4 Power Matrix

X10

MATRIX

CROSSPOINT

X102

X104

X108

X101

X103

X105

X106

X107

X109

X110

Y102

Y104

Y101

Y103

MATRIX

CROSSPOINT

X202

X204

X208

X201

X203

X205

X206

X207

X209

X210

Y202

Y204

Y201

Y203

X10

MATRIX

CROSSPOINT

X12

X10

X11

X14

X16

X13

X15

X17

X18

X19

X20

MATRIX

CROSSPOINT

40-548 20x4 Power Matrix

40-547 10x8 Power Matrix

Page 1.2 POWER MATRIX MODULES 40-545/546/547/548

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SECTION 1 - TECHNICAL SPECIFICATION

HD Power Matrix – 40-545/546/547/548

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Speciﬁcations

Switching Speciﬁcation

Contact Type: Gold clad silver alloy

Cold Switching Capacity

Maximum Current:

Maximum Voltage:

400VDC/250VAC*

Hot Switching Capacity

Maximum Current:

Maximum Voltage:

Maximum Power:†

Min. Switching Capacity:

110VDC/250VAC*

90W/500VA

100µA, 100mVDC

Initial Path Resistance, On:

Path Resistance, Off:

Thermal Offset:

<300mΩ

>109Ω

<20µV

Bandwidth: >20MHz

Operate Time: 10ms typical

Expected Life (operations)

- resistive load

Mechanical Life:

At Max. Switch Capacity:

>2x107

>1x105

* For full voltage rating, signal sources to be switched must be fully

isolated from mains supply and safety earth.

† For variation of maximum hot switching capacity of voltage with

current refer to plot.

Power Requirements

+3.3V +5V +12V -12V

0 2.1A** (typ 4000mA) 0 0

**This is maximum with all 80 relays operated.

Mechanical Characteristics

Single slot 3U PXI (CompactPCI card).

3D models for all versions in a variety of popular le formats are

available on request.

Connectors

PXI bus via 32-bit P1/J1 backplane connector.

Signals via front panel 37-pin male-D-type connector, for pin outs

please refer to the operating manual.

Operating/Storage Conditions

Operating Conditions

Operating Temperature:

Humidity:

Altitude:

0°C to +55°C

Up to 90% non-condensing

5000m

Storage and Transport Conditions

Storage Temperature:

Humidity:

Altitude:

-20°C to +75°C

Up to 90% non-condensing

15000m

PXI & CompactPCI Compliance

The module is compliant with the PXI Specication 2.2. Local Bus,

Trigger Bus and Star Trigger are not implemented.

Uses a 33MHz 32-bit backplane interface.

Safety & CE Compliance

All modules are fully CE compliant and meet applicable EU

directives: Low-voltage safety EN61010-1:2010, EMC Immunity

EN61326-1:2013, Emissions EN55011:2009+A1:2010.

Relay Type

The 40-545 series are tted with electro-mechanical power relays,

gold clad silver alloy. A spare reed relay is built onto the circuit

board to allow easy maintenance with minimum downtime.

Current/Operating Life Curve

Current/Voltage Curve

AC Resisve

DC Resisve

125VAC Resisve

30VDC Resisve

250VAC Resisve

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