Pilz PSEN op4B/1 Series Bedienungsanleitung

PSEN op4B/1 Series

Operating Manual-1003356-EN-02

PSEN sensor technology

Preface

This document is a translation of the original document.

All rights to this documentation are reserved by Pilz GmbH & Co. KG. Copies may be made

for internal purposes. Suggestions and comments for improving this documentation will be

gratefully received.

Pilz®, PIT®, PMI®, PNOZ®, Primo®, PSEN®, PSS®, PVIS®, SafetyBUS p®,

SafetyEYE®, SafetyNET p®, the spirit of safety® are registered and protected trademarks

of Pilz GmbH & Co. KG in some countries.

SD means Secure Digital

Content

Operating Manual PSEN op4B/1 Series

1003356-EN-02 3

Section 1 Introduction 6

1.1 Validity of documentation 6

1.2 Using the documentation 6

1.3 Definition of symbols 6

Section 2 Overview 8

2.1 Product types 8

2.2 Unit features 9

2.3 Types 9

2.3.1 Safety light grid without integrated muting sensors 9

2.3.2 Safety light grid with integrated muting sensors 11

2.4 Scope 13

Section 3 Safety 15

3.1 Intended use 15

3.2 Safety regulations 15

3.2.1 Safety assessment 15

3.2.2 Use of qualified personnel 16

3.2.3 Warranty and liability 16

3.2.4 Disposal 16

Section 4 Function description 17

4.1 Basic function 17

4.1.1 Function settings when delivered 17

4.2 Restart after safety light grid is activated 18

4.3 Reset function 19

4.4 EDM 20

4.5 Muting 21

4.5.1 Technical implementation 23

4.5.2 Time monitoring - Timeout 26

4.6 Override 27

4.7 Test function 28

4.8 Convert type without muting sensors to L/T-type 29

Section 5 Project configuration 30

5.1 Maintaining the safety distance 30

5.2 Ambient conditions 30

5.3 Distance from reflective surfaces 31

5.4 Installation of several adjacent safety light grids 32

5.5 Use of deviating mirrors 33

5.6 Use of the muting function 35

Section 6 Installation and wiring 39

6.1 Attach safety light grid without muting sensors to mounting surface 39

6.2 Attach safety light grid with muting sensors to mounting surface 39

6.3 Conversion of safety light grids without muting sensors 40

6.4 Installation of external muting sensors 41

Content

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1003356-EN-02 4

6.5 Wiring 41

6.5.1 General guidelines 41

6.5.2 Connector pin assignment 42

6.5.3 TEST/START button 44

6.5.4 EDM 44

6.5.5 Earthing the safety light grid 44

6.5.6 Connections for muting 45

6.5.7 Wiring of external sensors on the safety light grid 46

Section 7 Commissioning 47

7.1 Setting the functions 47

7.1.1 Open DIP switch cover 47

7.1.2 Activate muting 47

7.1.3 Set muting timeout 48

7.1.4 Activate EDM 48

7.1.5 Restart after unit is triggered 48

7.2 Orientation 49

7.2.1 General guidelines 49

7.2.2 Safety light grid alignment 50

7.2.3 Muting sensor alignment 51

7.2.4 LED support during alignment 52

7.3 Checking the safety light grid 52

7.4 System connection 53

Section 8 Operation 54

8.1 Status information during operation 54

8.2 Perform test 55

8.3 Diagnostics and troubleshooting 55

8.3.1 Indicators for fault diagnostics 55

8.3.2 Perform reset 57

Section 9 Regular checks and maintenance 58

9.1 Checks 58

9.1.1 Regular checks 58

9.1.2 Daily check 58

9.1.3 Check after plant/machine modification 58

9.2 Maintenance 58

Section 10 Dimensions 60

Section 11 Technical details 62

11.1 Safety characteristic data 67

Section 12 Order reference 68

12.1 Order reference for safety light grids 68

12.2 Order reference for accessories 68

Content

Operating Manual PSEN op4B/1 Series

1003356-EN-02 5

Section 13 Appendix 71

13.1 Check list 71

Introduction

Operating Manual PSEN op4B/1 Series

1003356-EN-02 6

1 Introduction

1.1 Validity of documentation

This documentation is valid for the product PSEN op4B/1 Series. It is valid until new docu-

mentation is published.

This operating manual explains the function and operation, describes the installation and

provides guidelines on how to connect the product.

1.2 Using the documentation

This document is intended for instruction. Only install and commission the product if you

have read and understood this document. The document should be retained for future ref-

erence.

1.3 Definition of symbols

Information that is particularly important is identified as follows:

DANGER!

This warning must be heeded! It warns of a hazardous situation that poses

an immediate threat of serious injury and death and indicates preventive

measures that can be taken.

WARNING!

This warning must be heeded! It warns of a hazardous situation that could

lead to serious injury and death and indicates preventive measures that can

be taken.

CAUTION!

This refers to a hazard that can lead to a less serious or minor injury plus

material damage, and also provides information on preventive measures

that can be taken.

NOTICE

This describes a situation in which the product or devices could be dam-

aged and also provides information on preventive measures that can be

taken. It also highlights areas within the text that are of particular import-

ance.

Introduction

Operating Manual PSEN op4B/1 Series

1003356-EN-02 7

INFORMATION

This gives advice on applications and provides information on special fea-

tures.

Overview

Operating Manual PSEN op4B/1 Series

1003356-EN-02 8

2 Overview

2.1 Product types

Product type

Protected field

Max. height

in mm

Max. width

in m

PSEN op4B-2-050/1 515 50

PSEN op4B-3-080/1 815 50

PSEN op4B-4-090/1 915 50

PSEN op4B-4-120/1 1215 50

Table of product types – Safety light grid without integrated muting sensors

Product type

Protected field

Max. height

in mm

Max. width

in m

PSEN op4B-L-050/1

}Safety light grid 515 50

}Muting sensor 3

PSEN op4B-L-080/1

}Safety light grid 815 50

}Muting sensor 3

Table of product types – Safety light grid with L-muting

Product type

Protected field

Max. height

in mm

Max. width

in m

PSEN op4B-T-050/1

}Safety light grid 515 50

}Muting sensor 3

PSEN op4B-T-080/1

}Safety light grid 815 50

}Muting sensor 3

Table of product types – Safety light grid with T-muting

Height

The height of the protected field describes the effective protected height, in which a matt,

opaque object corresponding to the specific resolution will be detected.

Overview

Operating Manual PSEN op4B/1 Series

1003356-EN-02 9

Width

The maximum width of the protected field is determined by the maximum operating range

of the light beam sent from the transmitter to the receiver.

In the table of product types, the maximum width for types with integrated muting sensors is

divided into a maximum width for the safety light grid and a maximum width for the muting

sensors.

}If the safety light grid is used without muting sensors, the width stated for the safety

light grid will apply.

}If the safety light grid is used with muting sensors, the width stated for the muting

sensors will apply.

The minimum width of the protected field corresponds to the minimum operating range

stated in the Technical details [ 62].

2.2 Unit features

Safety light grids in the PSEN op4B/1 Series are multibeam optoelectronic protective

devices for work areas in which

}machines,

}robots and

}automated plants

could endanger the physical integrity of operators.

Features of the safety light grid

}Type 4

}Safeguards protected fields with body resolution

}Muting

All safety light grids in the PSEN op4B/1 Series are able to process data from connec-

ted muting sensors

}Infrared protected field is generated

}Transmitter and receiver are synchronised optically

}Override

}LED for status information

}LED for support during alignment

2.3 Types

2.3.1 Safety light grid without integrated muting sensors

}Safety light grid with body resolution

The safety light grid is equipped for muting applications. External muting sensors with

reflective sensors or with transmitter and receiver sensors can be used for muting ap-

plications (see Order reference for accessories, section on muting

accessories [ 70]).

Overview

Operating Manual PSEN op4B/1 Series

1003356-EN-02 10

[1]

[2]

[3]

[4]

[5]

[6] [7]

Fig.: View of safety light grid without integrated muting sensors

Legende

[1] Receiver

[2] Transmitter

[3] LED onreceiver/transmitter

[4] Height of the protected field

[5] Width of the protected field

[6] 8-pin and 5-pin connector of receiver

[7] 4-pin and 5-pin connector of transmitter

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