Pilz PSEN sl-1.0p 3.1 Bedienungsanleitung

PSEN sl-1.0p 3.1

Operating Manual-1003389-EN-04

}PSEN sensor technology

Preface

This document is a translation of the original document.

All rights to this documentation are reserved by Pilz GmbH & Co. KG. Copies may be made

for internal purposes. Suggestions and comments for improving this documentation will be

gratefully received.

Source code from third-party manufacturers or open source software has been used for

some components. The relevant licence information is available on the Internet on the Pilz

homepage.

Pilz®, PIT®, PMI®, PNOZ®, Primo®, PSEN®, PSS®, PVIS®, SafetyBUS p®,

SafetyEYE®, SafetyNET p®, the spirit of safety® are registered and protected trademarks

of Pilz GmbH & Co. KG in some countries.

SD means Secure Digital

Contents

Operating Manual PSEN sl-1.0p 3.1

1003389-EN-04 3

Introduction 5

Validity of documentation 5

Using the documentation 5

Definition of symbols 5

Safety 6

Intended use 6

Safety regulations 7

Safety assessment 7

Use of qualified personnel 7

Warranty and liability 8

Disposal 8

For your safety 8

Unit features 8

Function description 9

Lateral and vertical offset 11

Wiring 11

Guidelines for cable length 12

Recommended cable cross sections 12

Pin assignment 12

Connection to evaluation devices 13

Connection example PNOZs3 16

Connection example PNOZmulti 16

Teaching in the actuator 16

PSEN sl-1.0p 3.1 16

Installation 17

Note regarding the free-moving actuator PSEN sl-1.0fm 18

Installing on a swing gate 19

Installing on a sliding gate 19

Adjustment 21

Operation 21

Error display through flashing codes 22

Contents

Operating Manual PSEN sl-1.0p 3.1

1003389-EN-04 4

Dimensions in mm 24

Technical Details Order No. 570670 25

Technical Details Order No. 570673 28

Supplementary data 31

Radio approval 31

Safety characteristic data 32

Order reference 32

Safety gate system 32

Accessories 32

EC declaration of conformity 33

PSEN sl-1.0p 3.1

Operating Manual PSEN sl-1.0p 3.1

1003389-EN-04 5

Introduction

Validity of documentation

This documentation is valid for the product PSEN sl-1.0p 3.1. It is valid until new document-

ation is published.

This operating manual explains the function and operation, describes the installation and

provides guidelines on how to connect the product.

Using the documentation

This document is intended for instruction. Only install and commission the product if you

have read and understood this document. The document should be retained for future ref-

erence.

Definition of symbols

Information that is particularly important is identified as follows:

DANGER!

This warning must be heeded! It warns of a hazardous situation that poses

an immediate threat of serious injury and death and indicates preventive

measures that can be taken.

WARNING!

This warning must be heeded! It warns of a hazardous situation that could

lead to serious injury and death and indicates preventive measures that can

be taken.

CAUTION!

This refers to a hazard that can lead to a less serious or minor injury plus

material damage, and also provides information on preventive measures

that can be taken.

NOTICE

This describes a situation in which the product or devices could be dam-

aged and also provides information on preventive measures that can be

taken. It also highlights areas within the text that are of particular import-

ance.

PSEN sl-1.0p 3.1

Operating Manual PSEN sl-1.0p 3.1

1003389-EN-04 6

INFORMATION

This gives advice on applications and provides information on special fea-

tures.

Safety

Intended use

Safety function of safety switch:

}2 safety outputs supply a high signal each when the corresponding input is high and the

actuator is in the switch's response range.

The safety gate system meets the requirements in accordance with

}EN 60947-5-3: PDDB with the corresponding actuator PSEN sl0.5 or PSEN sl0.5fm

(see Technical details: System with normal actuator [ 25], System with free-moving

actuator [ 28])

}EN 62061: SIL CL 3

}EN ISO 13849-1: PL e and Cat. 4

}EN ISO 14119: Coding level Low, Type 4

}The safety switch may only be used with the corresponding actuator (see Technical De-

tails: System with normal actuator [ 25], System with free-moving

actuator [ 28]).

The safety level PL e (Cat. 4 )/SIL CL 3 is only achieved if

}the safety outputs use 2-channel processing.

NOTICE

Positioning of the safety switch

As the safety switch is not intended for a guard locking device for personal

protection, the safeguard monitored by the safety switch must be positioned

in a way that the access time corresponds at least to the machine's stop-

ping time.

Because of the low operating distance (see Technical details [ 25]) the repetition ac-

curacy of 40 % deviates from the requirement in accordance with EN 60947-5-2 (max.

10%).

The following is deemed improper use in particular:

}Any component, technical or electrical modification to the product

}Use of the product outside the areas described in this manual

}Use of the product outside the technical details (see Technical details [ 25]).

PSEN sl-1.0p 3.1

Operating Manual PSEN sl-1.0p 3.1

1003389-EN-04 7

NOTICE

EMC-compliant electrical installation

The product is designed for use in an industrial environment. The product

may cause interference if installed in other environments. If installed in other

environments, measures should be taken to comply with the applicable

standards and directives for the respective installation site with regard to in-

terference.

INFORMATION

The magnet surface and counterplate may heat up. When installing, make

sure that heat dissipation is guaranteed.

Safety regulations

Safety assessment

Before using a unit it is necessary to perform a safety assessment in accordance with the

Machinery Directive.

Functional safety is guaranteed for the product as a single component. However, this does

not guarantee the functional safety of the overall plant/machine. In order to achieve the re-

quired safety level for the overall plant/machine, define the safety requirements for the

plant/machine and then define how these must be implemented from a technical and organ-

isational standpoint.

Use of qualified personnel

The products may only be assembled, installed, programmed, commissioned, operated,

maintained and decommissioned by competent persons.

A competent person is a qualified and knowledgeable person who, because of their train-

ing, experience and current professional activity, has the specialist knowledge required. To

be able to inspect, assess and operate devices, systems and machines, the person has to

be informed of the state of the art and the applicable national, European and international

laws, directives and standards.

It is the company’s responsibility only to employ personnel who

}Are familiar with the basic regulations concerning health and safety / accident preven-

tion,

}Have read and understood the information provided in this description under "Safety"

}Have a good knowledge of the generic and specialist standards applicable to the spe-

cific application.

PSEN sl-1.0p 3.1

Operating Manual PSEN sl-1.0p 3.1

1003389-EN-04 8

Warranty and liability

All claims to warranty and liability will be rendered invalid if

}The product was used contrary to the purpose for which it is intended

}Damage can be attributed to not having followed the guidelines in the manual

}Operating personnel are not suitably qualified

}Any type of modification has been made (e.g. exchanging components on the PCB

boards, soldering work etc.).

Disposal

}In safety-related applications, please comply with the mission time TM in the safety-re-

lated characteristic data.

}When decommissioning, please comply with local regulations regarding the disposal of

electronic devices (e.g. Electrical and Electronic Equipment Act).

For your safety

DANGER!

Risk to life due to manipulation/defeat of the safeguard

If replacement actuators are obtained, these must be installed as described

in the chapter entitled Installation.

If replacement actuators are used manipulatively or the function of the safe-

guard is defeated, there is a risk to life when operating the plant or machine!

This must be considered in the operator's hazard assessment and the oper-

ator must define appropriate measures to exclude manipulation.

}Do not remove the connector's protective cap until you are just about to connect the

unit. This will prevent potential contamination.

Unit features

}Transponder technology for presence detection

}Device types Pilz coding type:

– PSEN sl-1.0p 3.1: coded

}different actuators available (see Order reference [ 32])

– Standard actuator PSEN sl-1.0

– free-moving actuator PSEN sl-1.0fm for special applications with higher tolerance

compensation

}Dual-channel operation

}2 safety outputs

}2 safety inputs for series connection of multiple safety switches

}1 signal output

}Magnetic guard locking for process protection

}Safety outputs switch independently of the status of the magnetic guard locking device

PSEN sl-1.0p 3.1

Operating Manual PSEN sl-1.0p 3.1

1003389-EN-04 9

}1 input to switch the locking magnet on/off

}LEDs for

– Supply voltage/fault

– Gate closed

– State of the inputs

– State of the magnetic guard locking device

}M12, 8-pin male connector

Function description

Block diagram

Power

Input

Receiver Magnet

Actuator

A1 A2

Y32

S11

S21

S31

tLock < 600 ms

S31 = low

Safety Gate

Lock

Power-Fault

There is a high signal at safety outputs 12 and 22 if the following occur simultaneously:

}The actuator is within the response range (safety gate closed) and

}Inputs S11 and S21 are high.

Safety outputs 12 and 22 are low if at least one of the following conditions are met:

}The actuator is outside the response range or

}Inputs S11 and S21 are low.

PSEN sl-1.0p 3.1

Operating Manual PSEN sl-1.0p 3.1

1003389-EN-04 10

Signal output Y32

There is a high signal at the signal output Y32 if the actuator is within the response range

(safety gate closed).

The high signal is maintained if the following conditions are met simultaneously

}[1] in the timing diagram

– Actuator is within the response range and

– There is a high signal at S31 and

– The holding force of the locking magnets was achieved within tLock=600ms

}[4] in the timing diagram

– Actuator is within the response range and

– There is a low signal at S31.

At the signal output Y32 the signal switches to low if

}The actuator leaves the response range (safety gate open) (see [3] in the timing dia-

gram) or

}The holding force could not be achieved after tLock=600ms (see [2] in the timing dia-

gram). In this case, the signal at the signal output can only switch back to high if

– There is a low signal at input S31 for at least 500ms and

– a high signal is transmitted afterwards.

Safety gate

S31

Guard locking

Y32

closed

open

active

not active

high

low [3]high

low

tlock

[1]tlock

[2][4]

Feasibility monitoring for safety inputs S11 and S21

}If the signal at a safety input switches from high to low, while the other safety input re-

mains high, an unequal status is displayed:

}If the signal at this input switches back from low to high, while a high signal remains at

the other input, a feasibility error is displayed and a partial operation lock is triggered:

The OSSDs are switched off during the partial operation lock.

A switch to a high signal will only lead to normal safety switch operation if both inputs had a

low signal simultaneously. From this moment on, the switch to high signal may occur (par-

tial operation lock see Error display [ 22]).

Magnetic guard locking device and magnet monitoring

}The locking magnet is switched on if S31 (control command for magnetic guard locking)

is high and the actuator is detected (safety gate closed).

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