Polaris 2004 SPORTSMAN Bedienungsanleitung

Part No. 9918724 Rev 06

PRINTED IN THE USA

WARNING

Improper vehicle use can result in SEVERE INJURY or DEATH.

READ OWNER'S MANUAL.

FOLLOW ALL INSTRUCTIONS AND WARNINGS.

ALWAYS USE

AN APPROVED

HELMET AND

PROTECTIVE

GEAR

NEVER USE

ON PUBLIC

ROADS

NEVER CARRY

PASSENGERS

NEVER USE

WITH DRUGS

OR ALCOHOL

Operate without proper training or instruction.

Operate on public roads. A collision can occur with another vehicle.

Operate at speeds too fast for your skills or the conditions.

Use ALCOHOL or DRUGS before or while operating this vehicle.

Carry Passengers.

ALWAYS:

Avoid paved surfaces, which may adversely affect handling and control.

Use proper RIDING TECHNIQUES to avoid vehicle overturns on hills

and rough terrain, and in turns.

Wear eye protection, helmet and protective apparel.

NEVER:

one

644

WARNING

The engine exhaust from this

product contains chemicals known

to cause cancer, birth defects or

other reproductive harm.

A card containing important ATV safety information should be

attached to the owner’s manual on the next page. If you cannot

locate this card, or if it has been removed, please call

1-800-342-3764 for assistance.

We’ve created a web site just for YOU!

STechnical tips

SNew product introductions

SEvent schedules

SParts and Service Manual information

SExciting details about The Way Out

Check it out...

www.polarisindustries.com/owner

based on the latest product information at the time of publication. Due to constant

improvements in the design and quality of production components, some minor

discrepancies may result between the actual vehicle and the information presented in this

publication. Depictions and/or procedures in this publication are intended for reference

use only. No liability can be accepted for omissions or inaccuracies. Any reprinting or

reuse of the depictions and/or procedures contained within, whether whole or in part, is

expressly prohibited. Printed in U.S.A.

WELCOME

Thank you for purchasing a Polaris vehicle, and welcome to our

world-wide family of Polaris owners. We proudly produce an exciting

line of utility and recreational products.

Polaris Recreational Vehicles

SSnowmobiles

SAll-terrain vehicles (ATVs)

SWatercraft

SRANGER utility vehicles

SVictory motorcycles

Polaris Professional Series Workmobilest

SUtility Task Vehiclest(UTVs)

SPersonal Task Vehiclest(PTVs)

SAll-Surface Loaders (ASLs)

We believe Polaris sets a standard of excellence for all utility and

recreational vehicles manufactured in the world today. Many years of

experience have gone into the engineering, design, and development of

your Polaris vehicle, making it the finest machine we’ve ever

produced.

For safe and enjoyable operation of your vehicle, be sure to follow the

instructions and recommendations in this owner’s manual. Your

manual contains instructions for minor maintenance, but information

about major repairs is outlined in the Polaris Service Manual and

should be performed only by a Factory Certified Master Service Dealer

(MSD) Technician.

Your Polaris dealer knows your vehicle best and is interested in your

total satisfaction. Be sure to return to your dealership for all of your

service needs during, and after, the warranty period.

We also take great pride in our Parts Apparel and Accessories (PAA)

products, available through our online store at www.purepolaris.com.

Have your accessories and clothing delivered right to your door!

Polaris, Polaris The Way Out, and Workmobiles are registered

trademarks of Polaris Industries Inc.

VEHICLE IDENTIFICATION NUMBERS

The frame vehicle identification number (VIN)(1) and engine serial

number (2) are important for model identification when registering

your vehicle, when obtaining insurance, and when ordering

replacement parts. In the event your vehicle is stolen, these numbers

are essential to the recovery and identification of your vehicle.

Remove the spare key and store it in a safe place. Your key can be

duplicated only by mating a Polaris key blank with one of your

existing keys. If both keys are lost, the ignition switch must be

replaced. See your Polaris dealer.

NOTE: Record your vehicle’s ID numbers and key number (3) in the

spaces provided.

31XX

400/500

600/700

Frame VIN:

Engine Serial Number:

Vehicle Model Number:

Key Number:

TABLE OF CONTENTS

WELCOME 3........................................

VEHICLE IDENTIFICATION NUMBERS 4...............

SAFETY 6..........................................

CONTROLS 36......................................

FEATURES 44.......................................

OPERATION 50.....................................

EMISSION CONTROL SYSTEMS 68...................

MAINTENANCE AND LUBRICATION 69................

ADJUSTMENTS 112.................................

POLARIS PRODUCTS 115............................

TROUBLESHOOTING 116............................

SPECIFICATIONS 120................................

WARRANTY 128.....................................

INDEX 133..........................................

SAFETY

Safety Decals and Locations

Warning decals have been placed on the ATV for your protection. Read

and follow the instructions of the decals on the ATV carefully. If any

of the decals depicted in this manual differ from the decals on your

ATV, always read and follow the instructions of the decals on the ATV.

If any decal becomes illegible or comes off, contact your Polaris dealer

to purchase a replacement. Replacement safety decals are provided by

Polaris at no charge. The part number is printed on the decal.

7079083

E1997, 2000

IF OWNER’S MANUAL IS MISSING, CONTACT

A POLARIS DEALER FOR A REPLACEMENT.

WARNING

Operating this vehicle if you are under

the age of 16 increases your chance

of severe injury or death.

NEVER operate this vehicle if you are

under age 16.

WARNING

7077920

WARNING

SAFETY

Safety Decals and Locations

IMPROPER TIRE PRESSURE OR OVERLOADING can cause loss of

control resulting in SEVERE INJURY OR DEATH.

TIRE PRESSURE IN PSI (KPa): FRONT 5 (34,5) REAR 5 (34,5)

MAXIMUM WEIGHT CAPACITY (Gross Vehicle Weight)

INCLUDING MACHINE, DRIVER AND CARGO IS 1200 LBS. (545 kg).

Reduce speed and allow greater distance for braking when carrying

cargo. Overloading or carrying tall, off-center, or unsecured loads

will increase your risk of losing control. Loads should be centered,

carried as low as possible, and firmly secured to the racks. With

dual racks, load distribution 1/3 front 2/3 rear is best. For stability

on rough or hilly terrain, reduce speed and cargo. Do not block

headlight. Be careful if load extends over the side of the rack.

Read Owner’s Manual for more detailed loading information

WARNING

7079084

ATTENTION

SOperation of this vehicle without the air

filter element will severely damage the

engine.

SClean pre-filter element often, more

frequent cleaning required in dusty

conditions. Do not operate vehicle

without pre-filter.

SOperation of this vehicle without engine

breather filter(s) can cause engine

damage. Consult owner’s manual or

dealer for details.

Factory setting:

40_to 80_F. at 0-3000 feet

(5_to 27_C. at 0-900 meters).

7079902

SSpecific carburetor jetting and

adjustments are required depending

on temperature and altitude. See

your Owner’s Manual.

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