Polaris Ream Tips 9925712 Bedienungsanleitung

The information contained within this publication is confidential and protected by U.S. and international copyright laws, and is the property of Polaris Sales Inc. This Team Tip is provided for the sole use of

authorized Polaris dealers and distributors. This Team Tip is not to be distributed, duplicated, or copied, digitally or otherwise, without the written consent of Polaris Sales Inc.

SUBJECT: Service Manual Correction to Periodic Maintenance Chart

MODELS: All 2014 Sportsman 570 Models and All 2015 Sportsman EXT / 570 Models

Polaris has identified an error in Chapter 2 of the 2015 SPORTSMAN ETX 2014-2015 SPORTSMAN

570 / UTE Service Manual (9925712).The Periodic Maintenance Interval chart did not print.

Please print pages 2-4 of this communication and permanently fasten them within any printed copy of

the 2015 SPORTSMAN ETX 2014-2015 SPORTSMAN 570 / UTE Service Manual (9925712) in your

possession.

AFFECTED MANUALS:

Service Manual Part Number

Service Manual Description

Page

9925712

2015 SPORTSMAN ETX

2014-2015 SPORTSMAN 570 /UTE

2.14

NOTE: The electronic Service Manual content was updated upon the release of this Team Tip.

A-15-01-01

January 21, 2015

2.14

9925712 R02 - 2015 SPORTSMAN ETX 2014-2015 SPORTSMAN 570 / UTE Service Manual

Periodic Maintenance Chart Key

SYMBOL DESCRIPTION

►Perform these operations more often for vehicles subjected to severe use.

EEmission-related Control System Service (California)

Failure to conduct this maintenance will not void the emissions warranty but may affect

emissions

DHave an authorized POLARIS dealer perform these services.

SEVERE USE ITEM: Severe Use is defined as frequent vehicle immersion in mud, water or sand, racing or race-style

high rpm use, prolonged low speed - heavy load operation or extended idle. More preventative maintenance is

required under these conditions. Fluid changes, cable and chassis lubrication are required more frequently. For engine

oil, short trip cold weather riding also constitutes severe use. Pay special attention to oil level. A rising oil level in cold

weather can indicate contaminants collecting in the oil sump or crankcase. Change oil immediately and monitor level. If

oil level begins to rise, discontinue use and determine cause.

NOTE: Inspection may reveal the need for replacement parts. Always use genuine Polaris parts.

WARNING

Improperly performing the procedures marked with a ■ could result in component failure and lead to serious injury or

death. Have an authorized Polaris dealer perform these services.

Periodic Maintenance Chart

ITEM

MAINTENANCE INTERVAL

(WHICHEVER COMES FIRST)

REMARKS

HOUR-

CALEN-

DAR MILES (KM)

Steering -Pre-Ride -

Make adjustments as needed.

Front-suspension -Pre-Ride -

Rear-suspension -Pre-Ride -

Tires -Pre-Ride -

Brake fluid level -Pre-Ride -

Brake lever /

pedal travel

-Pre-Ride -

Brake systems -Pre-Ride -

Wheels /fasteners -Pre-Ride -

Frame fasteners -Pre-Ride -

Engine Oil Level -Pre-Ride -

Winch (if equipped) -Pre-Ride -

▶

EAir filter, pre-filter - Pre-Ride - Inspect; clean often

▶Air box sediment tube - Daily - Drain deposits when visible

Coolant -Daily - Check level daily, change coolant every 2 years

Power Steering unit (if

equipped) -Daily - Inspect daily; clean often

Head lamp / tail lamp /

worklight - Daily - Check operation; apply dielectric grease if

replacing

MAINTENANCE

9925712 R02 - 2015 SPORTSMAN ETX 2014-2015 SPORTSMAN 570 / UTE Service Manual

ITEM

MAINTENANCE INTERVAL

(WHICHEVER COMES FIRST)

REMARKS

HOUR-

CALEN-

DAR MILES (KM)

▶

EAir filter, main element - Weekly - Inspect; replace as needed

Recoil housing - Weekly - Drain water as needed, check often

if operating in wet conditions

▶

DBrake pad wear 10 H Monthly 100 (160) Inspect periodically

Battery 20 H Monthly 200 (320) Check terminals; clean; test

▶

Engine breather

filter (if equipped) 25 H Monthly 250 (400) Inspect; replace if necessary

Fuel System 25 H Monthly —

Inspect; Cycle the Key to pressurize the fuel

pump; check lines and fittings for leaks and

abrasion.

▶

Engine oil change

(break-in) 25 H Monthly 250 (400) Perform a break-in oil and filter change

▶Demand drive fluid 25 H Monthly 250 (400) Initial fluid level inspection; Change yearly*

▶Rear gearcase oil 25 H Monthly 250 (400) Initial fluid level inspection; Change yearly

▶Transmission fluid 25 H Monthly 250 (400) Initial fluid level inspection; Change yearly

▶General lubrication 50 H 3 M 500 (800) Lubricate all grease fittings, pivots, cables, etc.

Throttle Cable/

TRS Switch 50 H 6 M 500 (800) Inspect; adjust; lubricate; replace if necessary

EAir intake ducts/

flange 50 H 6 M 300 (500) Inspect ducts for proper sealing/air leaks

Drive belt 50 H 6 M 500 (800) Inspect; adjust; replace as needed

▶Cooling system 50 H 6 M 1000 (1600) Inspect coolant strength seasonally; pressure

test system yearly

▶Engine oil change 100 H 6 M 1000 (1600) Change the oil and filter

▶Oil lines and fasteners 100 H 6 M 1000 (1600) Inspect for leaks and loose

▶Demand drive fluid

(normal use) 100 H 12 M 1000 (1600) Change fluid

▶Rear gearcase oil 100 H 12 M 1000 (1600) Change fluid

▶Transmission oil 100 H 12 M 1000 (1600) Change fluid

▶Valve Clearance 100 H 12 M 1000 (1600) Inspect; Adjust

EFuel System 100 H 12 M 1000 (1600)

Cycle the key to prime and pressurize the fuel

system. Check for leaks at fuel cap, fuel line /

rail, and fuel pump; Replace lines every 2 years

EFuel Filter 100 H 12 M 1000 (1600) Replace yearly

▶Radiator

(if applicable) 100 H 12 M 1000 (1600) Inspect; clean external

▶Cooling hoses 100 H 12 M 1000 (1600) Inspect; clean external surfaces

MAINTENANCE

9925712 R02 - 2015 SPORTSMAN ETX 2014-2015 SPORTSMAN 570 / UTE Service Manual

(if applicable)

▶Engine mounts 100 H 12 M 1000 (1600) Inspect

Exhaust muffler /

pipe 100 H 12 M 1000 (1600) Inspect

ESpark plug 100 H 12 M 1000 (1600) inspect; replace as needed

▶Wiring 100 H 12 M 1000 (1600)

Inspect for wear, routing, security; apply

dielectric grease to connectors subjected to

water, mud, etc.

Clutches

(drive and driven) 100 H 12 M 1000 (1600) Inspect; clean; replace worn parts

DFront wheel bearings 100 H 12 M 1000 (1600) Inspect; replace as needed

DBrake fluid 200 H 24 M 2000 (3200) Change every two years

Spark arrestor 300 H 36 M 3000 (4800) Clean out

EValve clearance 500 H 12 M 5000 (8000) Inspect; adjust as needed

▶Coolant -60 M - Replace Coolant

Idle speed - Adjust as needed

DToe adjustment -Inspect periodically; adjust when parts are

replaced

Headlight aim - Adjust as needed

▶= Perform these procedures more often for vehicles subjected to severe use.

E= Emission Control System Service (California)

D= Have an authorized POLARIS dealer perform these services.

*Service Note: Under extreme use, change demand drive fluid every 25 hours. "Extreme Use" is defined as

constant ADC operation on hilly or mountainous terrain, or if ADC is the primary mode of AWD operation.

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