Porter-Cable C2002 Bedienungsanleitung

Pancake

Compressor

Instruction

manual

Part No. A15414-1206-0

FRANÇAIS : PAGE 21

ESPAÑOL: PÁGINA 41

To learn more about Porter-Cable

visit our website at:

http://www.porter-cable.com

The Model and Serial No. plate is located on the main

housing of the tool. Record these numbers in the

spaces below and retain for future reference.

Model No.______________________________________

Type ___________________________________________

Serial No. ______________________________________

IMPORTANT

Please make certain that the person who

is to use this equipment carefully reads

and understands these instructions before

starting operations.

C2002

2 - ENGA15414

SAFETY GUIDELINES - DEFINITIONS

This manual contains information that is important for you to know and under-

stand. This information relates to protecting YOUR SAFETY and PREVENTING

EQUIPMENT PROBLEMS. To help you recognize this information, we use the

symbols below. Please read the manual and pay attention to these symbols.

Indicates an

imminently

hazardous situation which, if not

avoided, will result in death or

serious injury.

Indicates a

potentially

hazardous situation which, if not

avoided, may result in minor or

moderate injury.

Indicates a

potentially

hazardous situation which, if not

avoided, could result in death or

serious injury.

Used without the

safety alert symbol

indicates a potentially hazardous

situation which, if not avoided, may

result in property damage.

IMPORTANT SAFETY INSTRUCTIONS

Some dust created by power sanding, sawing, grinding,

drilling, and other construction activities contains chemicals

known to the State of California to cause cancer, birth defects or other

reproductive harm. Some example of these chemicals are:

• lead from lead-based paints

• crystalline silica from bricks and cement and other masonry products

• arsenic and chromium from chemically-treated lumber

Your risk from these exposures varies, depending on how often you do this

type of work. To reduce your exposure to these chemicals: work in a well

ventilated area, and work with approved safety equipment, always wear

OSHA/MSHA/NIOSH approved, properly fitting face mask or respirator

when using such tools.

When using air tools, basic safety precautions should always be followed to

reduce the risk of of personal injury.

TABLE OF CONTENTS

SAFETY GUIDELINES-DEFINITIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

IMPORTANT SAFETY INSTRUCTIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8

SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

GLOSSARY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

DUTY CYCLE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-10

OPERATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-13

MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-14

SERVICE AND ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-15

STORAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

TROUBLESHOOTING GUIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-19

WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

FRANÇAIS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21-40

ESPAÑOL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41-59

3 - ENG A15414

This product contains chemicals, including lead, known to

the State of California to cause cancer, and birth defects or

other reproductive harm. Wash hands after handling.

Do not operate this unit until you read and

understand this instruction manual for safety,

operation and maintenance instructions.

SAVE THESE INSTRUCTIONS

HAZARD

RISK OF EXPLOSION OR FIRE

What can happen How to prevent it

• It is normal for electrical contacts

within the motor and pressure

switch to spark.

• Always operate the compressor in a

well ventilated area free of combus-

tible materials, gasoline, or solvent

vapors.

• If electrical sparks from compressor

come into contact with flammable

vapors, they may ignite, causing fire

or explosion.

• If spraying flammable materials,

locate compressor at least 20 feet

(6.1 m) away from spray area. An

additional length of air hose may be

required.

• Store flammable materials in a

secure location away from com-

pressor.

• Restricting any of the compressor

ventilation openings will cause seri-

ous overheating and could cause

fire.

• Never place objects against or on

top of compressor.

• Operate compressor in an open

area at least 12" (304.8 mm) away

from any wall or obstruction that

would restrict the flow of fresh air to

the ventilation openings.

• Operate compressor in a clean, dry

well ventilated area. Do not operate

unit indoors or in any confined area.

• Unattended operation of

this product could result in per-

sonal injury or property damage. To

reduce the risk of fire, do not allow

the compressor to operate unat-

tended.

• Always remain in attendance

with the product when it is

operating.

• Always turn off and unplug unit

when not in use.

4 - ENGA15414

HAZARD

RISK TO BREATHING (ASPHYXIATION)

What can happen How to prevent it

• The compressed air directly from

your compressor is not safe for

breathing. The air stream may con-

tain carbon monoxide, toxic vapors,

or solid particles from the air tank.

Breathing these contaminant's can

cause serious injury or death.

• Air obtained directly from the com-

pressor should never be used to

supply air for human consumption.

In order to use air produced by this

compressor for breathing, suitable

filters and in-line safety equipment

must be properly installed. In-line

filters and safety equipment used

in conjunction with the compressor

must be capable of treating air to all

applicable local and federal codes

prior to human consumption.

• Sprayed materials such as paint,

paint solvents, paint remover, insec-

ticides, weed killers, may contain

harmful vapors and poisons.

• Work in an area with good cross

ventilation. Read and follow the

safety instructions provided on the

label or safety data sheets for the

materials you are spraying. Always

use certified safety equipment:

OSHA/MSHA/NIOSH respiratory

protection designed for use with

your specific application.

HAZARD

RISK OF BURSTING

Air Tank: The air tank on your Air Compressor is designed and may be UM coded

(for units with air tanks greater than 6 inch diameter) according to ASME Section VIII,

Div. 1 rules. All pressure vessels should be inspected once every two years. To find

your state pressure vessels inspector, look under the Division of Labor and Industries

in the government section of a phone book .

The following conditions could lead to a weakening of the air tank, and result in a

violent air tank explosion:

What can happen How to prevent it

• Failure to properly drain condensed

water from air tank, causing rust

and thinning of the steel air tank.

• Drain air tank daily or after each

use. If air tank develops a leak,

replace it immediately with a new air

tank or replace the entire compres-

sor.

• Modifications or attempted repairs

to the air tank. • Never drill into, weld, or make any

modifications to the air tank or its

attachments. Never attempt to

repair a damaged or leaking air

tank. Replace with a new air tank.

5 - ENG A15414

• Unauthorized modifications to the

safety valve or any other compo-

nents which control air tank pres-

sure.

• The air tank is designed to with-

stand specific operating pressures.

Never make adjustments or parts

substitutions to alter the factory set

operating pressures.

Attachments & accessories:

• Exceeding the pressure rating of

air tools, spray guns, air operated

accessories, tires, and other inflata-

bles can cause them to explode or

fly apart, and could result in serious

injury.

• Follow the equipment manufactur-

ers recommendation and never

exceed the maximum allowable

pressure rating of attachments.

Never use compressor to inflate

small low pressure objects such as

children’s toys, footballs, basket-

balls, etc.

HAZARD

RISK OF ELECTRICAL SHOCK

What can happen How to prevent it

• Your air compressor is powered by

electricity. Like any other electrically

powered device, If it is not used

properly it may cause electric

shock.

• Never operate the compressor

outdoors when it is raining or in wet

conditions.

• Never operate compressor with

protective covers removed or

damaged.

• Repairs attempted by unqualified

personnel can result in serious

injury or death by electrocution.

• Any electrical wiring or repairs

required on this product should be

performed by authorized service

center personnell in accordance

with national and local electrical

codes.

• Electrical Grounding: Failure to

provide adequate grounding to

this product could result in serious

injury or death from electrocution.

Refer to "Grounding Instructions"

paragraph in the "Installation"

section.

• Make certain that the electrical

circuit to which the compressor

is connected provides proper

electrical grounding, correct voltage

and adequate fuse protection.

6 - ENGA15414

HAZARD

RISK FROM FLYING OBJECTS

What can happen How to prevent it

• The compressed air stream can

cause soft tissue damage to

exposed skin and can propel dirt,

chips, loose particles, and small

objects at high speed, resulting in

property damage or personal injury.

• Always wear certified safety equip-

ment: ANSI Z87.1 eye protection

(CAN/CSA Z94.3) with side shields

when using the compressor.

• Never point any nozzle or sprayer

toward any part of the body or at

other people or animals.

• Always turn the compressor off

and bleed pressure from the air

hose and air tank before attempt-

ing maintenance, attaching tools or

accessories.

HAZARD

RISK OF HOT SURFACES

What can happen How to prevent it

• Touching exposed metal such as

the compressor head, engine head,

engine exhaust or outlet tubes, can

result in serious burns.

• Never touch any exposed metal

parts on compressor during or

immediately after operation.

Compressor will remain hot for

several minutes after operation.

• Do not reach around protective

shrouds or attempt maintenance

until unit has been allowed to cool.

HAZARD

RISK FROM MOVING PARTS

What can happen How to prevent it

• Moving parts such as the pulley, fly-

wheel, and belt can cause serious

injury if they come into contact with

you or your clothing.

• Never operate the compressor with

guards or covers which are dam-

aged or removed.

• Keep your hair, clothing, and gloves

away from moving parts. Loose

clothes, jewelry, or long hair can be

caught in moving parts.

• Air vents may cover moving parts

and should be avoided as well.

7 - ENG A15414

• Attempting to operate compressor

with damaged or missing parts or

attempting to repair compressor

with protective shrouds removed

can expose you to moving parts

and can result in serious injury.

• Any repairs required on this product

should be performed by autHorized

service center personnell.

HAZARD

RISK OF UNSAFE OPERATION

What can happen How to prevent it

• Unsafe operation of your air com-

pressor could lead to serious injury

or death to you or others.

• Review and understand all instruc-

tions and warnings in this manual.

• Become familiar with the operation

and controls of the air compressor.

• Keep operating area clear of all per-

sons, pets, and obstacles.

• Keep children away from the air

compressor at all times.

• Do not operate the product when

fatigued or under the influence of

alcohol or drugs. Stay alert at all

times.

• Never defeat the safety features of

this product.

• Equip area of operation with a fire

extinguisher.

• Do not operate machine with miss-

ing, broken, or unauthorized parts.

HAZARD

RISK OF FALLING

What can happen How to prevent it

• A portable compressor can fall

from a table, workbench, or roof

causing damage to the compres-

sor and could result in serious

injury or death to the operator.

• Always operate compressor in a

stable secure position to prevent

accidental movement of the unit.

Never operate compressor on a

roof or other elevated position.

Use additional air hose to reach

high locations.

8 - ENGA15414

GLOSSARY

Become familiar with these terms

before operating the unit.

CFM: Cubic feet per minute.

SCFM: Standard cubic feet per min-

ute; a unit of measure of air delivery.

PSIG: Pounds per square inch gauge;

a unit of measure of pressure.

Code Certification: Products that

bear one or more of the following

marks: UL, CUL, ETL, CETL, have

been evaluated by OSHA certified

independent safety laboratories and

meet the applicable Underwriters

Laboratories Standards for Safety.

Cut-In Pressure: While the motor is

off, air tank pressure drops as you

continue to use your accessory. When

the tank pressure drops to a certain

low level the motor will restart auto-

matically. The low pressure at which

the motor automatically restarts is

called "cut-in" pressure.

Cut-Out Pressure: When an air

compressor is turned on and begins

to run, air pressure in the air tank

begins to build. It builds to a certain

high pressure before the motor auto-

matically shuts off - protecting your

air tank from pressure higher than its

capacity. The high pressure at which

the motor shuts off is called "cut-out"

pressure.

Branch Circuit: Circuit carrying elec-

tricity from electrical panel to outlet.

SPECIFICATIONS

Model No. C2002

Bore 1.875"

Stroke 1.250"

Voltage-Single Phase 120

Minimum Branch Circuit Requirement 15 amps

Fuse Type Time Delay

Air Tank Capacity (Gallon) 6

Approximate Cut-in Pressure 120 PSIG

Approximate Cut-out Pressure 150 PSIG

SCFM @ 40 PSIG 3.7

SCFM @ 90 PSIG 2.6

HAZARD

RISK FROM NOISE

What can happen How to prevent it

• Under some conditions and dura-

tion of use, noise from this product

may contribute to hearing loss.

• Always wear certified safety equip-

ment: ANSI S12.6 (S3.19) hearing

protection.

SAVE THESE INSTRUCTIONS

FOR FUTURE USE

9 - ENG A15414

DUTY CYCLE

This air compressor pump is capable

of running continuously. However,

to prolong the life of your air com-

pressor, it is recommended that a

50%-75% average duty cycle be

maintained; that is, the air compressor

pump should not run more than 30-45

minutes in any given hour.

ASSEMBLY

Unpacking

1. Remove unit from carton and discard all packaging.

1. The cord set and plug with this

unit contains a grounding pin.

This plug MUST be used with a

grounded outlet.

IMPORTANT: The outlet being used

must be installed and grounded in

accordance with all local codes and

ordinances.

2. Make sure the outlet being used

has the same configuration as the

grounded plug. DO NOT USE AN

ADAPTER. See illustration.

Grounding Pin

Grounded

Outlets

Plug

3. Inspect the plug and cord before

each use. Do not use if there are

signs of damage.

4. If these grounding instructions

are not completely understood,

or if in doubt as to whether the

compressor is properly grounded,

have the installation checked by a

qualified electrician.

INSTALLATION

HOW TO SET UP YOUR UNIT

Location of the Air Compressor

• Locate the air compressor in a

clean, dry and well ventilated

area.

• The air compressor should be

located at least 12" (

30 cm)

away

from the wall or other obstruc-

tions that will interfere with the

flow of air.

• The air compressor pump and

shroud are designed to allow for

proper cooling. The ventilation

openings on the compressor are

necessary to maintain proper

operating temperature. Do not

place rags or other containers on

or near these openings.

GROUNDING INSTRUCTIONS

Risk of Electrical

Shock. In the

event of a short circuit, grounding

reduces the risk of shock by

providing an escape wire for

the electric current. This air

compressor must be properly

grounded.

The portable air compressor is

equipped with a cord having a

grounding wire with an appropriate

grounding plug (see following illustra-

tions).

10 - ENGA15414

Voltage and Circuit Protection

Refer to the specification chart for the

voltage and minimum branch circuit

requirements.

Risk of Operation.

Certain air com-

pressors can be operated on a 15

amp circuit if the following condi-

tions are met.

1. Voltage supply to circuit must

comply with the National

Electrical Code.

2. Circuit is not used to supply any

other electrical needs.

3. Extension cords comply with

specifications.

4. Circuit is equipped with a 15

amp circuit breaker or 15 amp

time delay fuse. NOTE: If com-

pressor is connected to a circuit

protected by fuses, use only time

delay fuses. Time delay fuses

should be marked "D" in Canada

and "T" in the US.

If any of the above conditions can-

not be met, or if operation of the

compressor repeatedly causes inter-

ruption of the power, it may be nec-

essary to operate it from a 20 amp

circuit. It is not necessary to change

the cord set.

Risk of Electrical

Shock. IMPROPER

GROUNDING CAN RESULT IN

ELECTRICAL SHOCK.

Do not modify the plug provided. If

it does not fit the available outlet, a

correct outlet should be installed by

a qualified electrician.

Repairs to the cord set or plug

MUST be made by a qualified elec-

trician.

Extension Cords

If an extension cord must be used, be

sure it is:

• a 3-wire extension cord that has

a 3-blade grounding plug, and a

3-slot receptacle that will accept

the plug on the product

• in good condition

• no longer than 50 feet

• 14 gauge (AWG) or larger. (Wire

size increases as gauge number

decreases. 12 AWG and 10 AWG

may also be used. DO NOT USE

16 OR 18 AWG.)

The use of an

undersized

extension cord will cause voltage to

drop resulting in power loss to the

motor and overheating. Instead of

using an extension cord, increase

the working reach of the air hose by

attaching another length of hose to

its end. Attach additional lengths of

hose as needed.

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