Porter-Cable T525 Bedienungsanleitung

Instruction

manual Generators

CTE300

T525

BS600

BSV800

To learn more about Porter-Cable

visit our website at:

http://www.porter-cable.com

IMPORTANT

Please make certain that the person who is to use this

equipment carefully reads and understands these instructions

before starting operations

PORTER+(HBLE

PROFESSIONAL POWER TOOLS

The Model and SerEal No plate is located on the frame Record these

numbers m the spaces below and retain for future reference

Model No

Type

Serial No

SPECIFICATION

M O DEL CTE300 T525 BS600 BSV800

HORSE POWER 6.0 10 11 14

RATED/SURGE WATTS 3000/3750 5250/6500 6000/7250 8000/10000

VOLTAGE 120 120/240 120/240 120/240

AMPERAGE 25.0A 43.8/21.9A 50A/25A 66.6A/33.3A

PHASE SINGLE SINGLE SINGLE SINGLE

HERTZ 60 Hz 60 Hz 60 Hz 60 Hz

ENGINE SPEED 3600 RPM 3600 RPM 3600 RPM 3600 RPM

MAX. AMBIENT TEMR 104° F 104° F 104° F 104° F

FUEL CAPACITY 4 GALLON 7 GALLON 7 GALLON 7 GALLON

RUN TIME @ 50%/100% 11.5/7.2HRS 10.4/7.0HRS 9.1/6.3 HRS 9.6/5.9 HRS

•This product is not equipped with aspark arresting muffler. Ifthe product will be used around

flammable materials, or on land covered with materials such as agricultural crops, forest, brush, grass, or

other similar items, then an approved spark arrester must be installed and is legally required in the state of

California. It isaviolation of California statutes section 130050 and/or sections 4442 and 4443 of the Califor-

nia Public Resources Code, unless the engine is equipped with a spark arrestor, as defined in section 4442,

and maintained in effective working order. Spark attesters are also required on some U. S. Forest service

land and may also be legally required under other statutes and ordinances.

• This product may contain chemicals known to the state of California to cause cancer, birLh defects, or other

reproductive harm. This warning isgiven incompliance with California Proposition 65, as detectable amounts

of chemicals subject to proposition 65 may be contained inthis product.

2 -- ENG

WARRANTY

PORTER-CABLE CORPORATION warrants to the original purchaser that each new electric generator and service part is

free from defects in material and workmanship, and agrees to repair or replace under this warranty any defective product or

part as follows from the original date of purchase.

2YEARS - Limited warranty on electric generator alternators and 1 year limited warranty on all other parts.

90 Days - Service parts

Engine warranties are the responsibility of the engine manufacturer. Warranties of merchandise sold by Porter-Cable

which has been manufactured by and identified as the product of another company are the responsibility of the manufac-

turer of that product.

THIS WARRANTY IS NOT TRANSFERABLE AND DOES NOT COVER

• Products sold damaged or incomplete, sold "as is," sold reconditioned, or used as rental equipment.

• Delivery, installation, or normal adjustments explained in the owner's manual.

• Damage or liability caused by shipping, improper handling, improper installation, improper maintenance, improper

modification, or the use of accessories and/or attachments not specifically recommended by PORTER-CABLE for the

product.

• Repairs necessary because of operator abuse or negligence, or the failure to install, operate, maintain, and store the

product according to the instructions in the owner's manual.

• Damage caused by cold, heat, rain, excessive humidity, corrosive environments and materials, or other contaminants.

• Expendable items that become worn during normal use such as fuel filters, air cleaners, spark plugs, and engine oil.

• Cosmetic defects that do not interfere with product functionality.

• Freight costs from customer to Porter-Cable.

• Repair and transportation costs of products or parts determined not to be defective.

•ANY INCIDENTAL, INDIRECT OR CONSEQUENTIAL LOSS, DAMAGE, OR EXPENSE THAT MAY RESULT FROM

ANY DEFECT, FAILURE OR MALFUNCTION OF THE PRODUCT. Some states do not allow the exclusion or limitation

of incidental or consequential damages, so the above limitation or exclusion may not apply to you.

•IMPLIED WARRANTIES, INCLUDING THOSE OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PUR-

POSE, ARE LIMITED TO ONE YEAR FROM THE DATE OF ORIGINAL PURCHASE. Some states do not allow

limitations on how long an implied warranty lasts, so the above limitations may not apply to you.

WARRANTY SERVICE is available by delivering or shipping the defective product or part to any Porter-Cable authorized

warranty service location. To determine the nearest authorized warranty service location, call the toll free number, 1-888-

559-8550, 24 hours a day, 7 days a week. Specific instructions regarding servicing arrangements and scheduling may vary

depending on the type and size of the product and the availability of repair parts.

• DO NOT return the defective product to the retailer.

• Retain the original cash register sales receipt as proof of purchase for warranty work.

• Purchasers should contact Porter-Cable directly if they do not receive satisfactory results from the authorized

warranty service center. PORTER+(RBLL

Porter-Cable Corporation

4825 Highway 45 North

RO, Box 2468

Jackson, TN 38302-2468

1_888-559-8550

3 -- ENG

SAFETY GUIDELINES -DEFINITIONS

This manual contains information that

is important for you to know and un-

derstand. This information relates to

protecting YOUR SAFETY and PRE-

VENTING EQUIPMENT PROB-

LEMS. TO help you recognize this

information, we use symbols to the

right. Please read the manual and pay

attention to these sections.

I_DANGER I

URGENT SAFETY INFORMATION - A HAZARD

THAT WILL CAUSE SERIOUS INJURY OR

LOSS OF LIFE.

I_WARNING I

IMPORTANT SAFETY INFORMATION - A

HAZARD THAT MIGHT CAUSE SERIOUS

INJURY OR LOSS OF LIFE.

I_,CAUTION I

Information for preventing damage to

equipment.

NOTE I

information that you should pay special

attention to.

IMPORTANT SAFETY INSTRUCTIONS

" SAVE THESE INSTRUCTIONS "

When using this product basic precautions should always be followed

including the following:

RISK OF ELECTROCUTION AND FIRE

HAZARD

_.ttempting to connect generator

:flrectly to the electrical system of

_ny building structure.

WHAT COULD HAPPEN

Back feeding electricity through a

building's electrical system to the

outside utility feed lines could en-

danger repair persons attempting to

restore service.

Attempting to connect to the incom-

ing utility service could result in

electrocution.

Restoration of electrical service while

the generator is connected to the

incoming utility could result in a fire or

serious damage if an isolator switch is

not installed.

Failure to use a double throw transfer

switch when connecting to a

structure's electrical system can

damage appliances and WILL VOID

the manufacturer's warranty.

HOW TO PREVENT IT

Never backfeed electricity through

a structure's electrical system.

To connect to a structure's electri-

cal system in a safe manner,

always have a Double-Throw

Transfer Switch installed by a

qualified electrician and in compli-

ance with local ordinances. (When

installing a Double-Throw

Transfer Switch, a minimum of

10 gauge wiring must be used.)

4 -- ENG

READ AND UNDERSTAND ALL WARNINGS BEFORE

ATTEMPTING TO OPERATE GENERATOR.

RISK OF ELECTROCUTION AND FIRE (cont'd)

HAZARD

Operation of generator in rain,

wet, icy, or flooded conditions.

Use of worn, damaged, undersized

or ungrounded extension cords.

Placing generator on or against

highly conductive surface, such as

a steel walkway or metal roof.

Improper connection of items to

generator.

Operation of unit when damaged,

or with guards or panels removed.

WHAT COULD HAPPEN

Water is an excellent conductor of

electricity! Water which comes in

contact with electrically charged

components can transmit electricity to

the frame and other surfaces, resulting

in electrical shock to anyone contact-

ing them.

Contact with worn or damaged

extension cords could result in

electrocution.

Use of undersize extension cords

could result in overheating of the

wires or attached items, resulting in

fire.

Use of ungrounded cordsets could

prevent operation of circuit breakers

and result in electrical shock.

Accidental leakage of electrical

current could charge conductive

surfaces in contact with the generator.

Exceeding the load capacity of the

generator by attaching too many

items, or items with very high load

ratings to it could result in overheating

of some items or their attachment

wiring resulting in fire or electrical

shock.

Attempting to use the unit when it has

been damaged, or when it is not

functioning normally could result in

fire or electrocution.

Removal of guarding could expose

electrically charged components and

result in electrocution.

HOW TO PREVENT IT

Operate generator in a clean, dry,

well ventilated area. Make sure

hands are dry before touching unit.

Inspect extension cords before

use and replace with new cord if

required.

Use proper size (wire gauge)

cordset for application see chart in

the Assembly section of this

manual.

Always use a cordset having a

grounding wire with an appropriate

grounding plug. DO NOT use an

ungrounded plug.

Place generator on low conductiv-

ity surface such as a concrete

slab.

ALWAYS operate generator a

minimum of six feet from any

conductive surface.

Read the load rating chart and

instructions in the Wattage Calcu-

lation section. Make sure that the

summation of electrical loads for

all attachments does not exceed

the load rating of the generator.

Do not operate generator with

mechanical or electrical problem.

Have unit repaired by an Autho-

rized Service Center.

Do not operate generator with

protective guarding removed.

5 -- ENG

READ AND UNDERSTAND ALL WARNINGS BEFORE

ATTEMPTING TO OPERATE GENERATOR.

RISK OF FIRE

HAZARD

Attempting to fill the fuel tank while

the engine is running.

Sparks, fire, hot objects

Improper storage of fuel

Inadequate ventilation for generator

Tampering with factory set engine

speed settings.

Overfilling the fuel tank - fuel spill-

age.

WHAT COULD HAPPEN

Gasoline and gasoline vapors can

become ignited by coming in contact

with hot components such as the

muffler, engine exhaust gases, or from

an electrical spark.

Cigarettes, sparks, fires, or other hot

objects can cause gasoline or gaso-

line vapors to ignite.

Improperly stored fuel could lead to ac-

cidental ignition. Fuel improperly se-

cured could get into the hands of chil-

dren or other unqualified persons.

Materials placed against or near the

generator or operating the generator in

areas where the temperature exceeds

104 ° Rambient (such as storage rooms

or garages) can interfere with its proper

ventilation features causing overheat-

ing and possible ignition of the materi-

als or buildings.

Engine speed has been factory set to

provide safe operation. Tampering with

the engine speed adjustment could re-

sult in overheating of attachments and

could cause a fire.

Spilled fuel and its vapors can become

ignited from hot surfaces or sparks.

HOW TO PREVENT IT

Turn engine off and allow it to cool

before adding fuel to the tank. Equip

area of operation with a fire extin-

guisher certified to handle gasoline

or fuel fires.

Add fuel to tank in well ventilated

area. Make sure there are no

sources of ignition near the genera-

tor.

Store fuel in a OSHA approved con-

tainer designed to hold gasoline.

Store container in secure location to

prevent use by others.

Operate generator in a clean, dry,

well ventilated area a minimum of

four feet from any building, object

or wall. DO NOT OPERATE UNIT

INDOORS OR IN ANY CONFINED

AREA.

Never attempt to "speed-up" the

engine to obtain more performance.

Both the output voltage and fre-

quency will be thrown out of stan-

dard by this practice, endangering

attachments and the user.

Use care in filling the tank to avoid

spilling fuel. Make sure fuel cap is

secured tightly and check engine

for fuel leaks before starting

engine. Move generator away

from refueling area or any spillage

before starting engine. Allow for

fuel expansion. Keep maximum

fuel level 1¼inch below the tip of

the fuel tank. Never refuel with the

engine running.

6 -- ENG

READ AND UNDERSTAND ALL WARNINGS BEFORE

ATTEMPTING TO OPERATE GENERATOR.

Risk of Injury and Property Damage When

TransDortina Generator

HAZARD

Fire, Inhalation, Damage to Vehicle

Surfaces

WHAT COULD HAPPEN

Fuel or oil can leak or spill and could

result in fire or breathing hazard, seri-

ous injury or death can result. Fuel or

oil leaks will damage carpet, paint or

other surfaces in vehicles or trailers.

HOW TO PREVENT IT

If generator is equipped with a fuel

shut-off valve, turn the valve to the

off position before transporting to

avoid fuel leaks. If generator is not

equipped with a fuel shut-off valve,

drain the fuel from tank before trans-

porting. Transport fuel only in an

OSHA approved container. Always

place generator on a protective mat

when transporting to protect against

damage to vehicle from leaks. Re-

move generator from vehicle imme-

diately upon arrival at your destina-

tion

RISK OF BREATHING -INHALATION HAZARD

HAZARD

[soline engines produce toxic car-

bon monoxide exhaust fumes.

WHAT COULD HAPPEN

Breathing exhaust fumes will cause se-

rious injury or death.

HOW TO PREVENT IT

Operate generator in clean, dry, well

ventilated area. Never operate unit

in enclosed areas such as garages,

basements, storage, sheds, or in

any location occupied by humans or

animals. Keep children, pets and

others away from area of operating

unit.

7 -- ENG

READ AND UNDERSTAND ALL WARNINGS BEFORE

ATTEMPTING TO OPERATE GENERATOR.

RISK OF UNSAFE OPERATION

HAZARD

Operation of generator in careless

manner.

Operation of voltage sensitive appli-

ances without a voltage surge pro-

tector.

WHAT COULD HAPPEN

Operating generator while sus-

pended

All sources of energy include the po-

tential for injury. Unsafe operation or

maintenance of your generator could

lead to serious injury or death to you or

others.

Any gasoline operated household gen-

erator will incurvoltage variations caus-

ing damage to voltage sensitive appli-

ances or could result in fire.

Generator will not operate properly and

will cause damage to the generator and

could cause serious injury or death to

you or others.

HOW TO PREVENT IT

•Review and understand all of

the operating instructions and

warnings in this manual.

• Become familiar with the

operation and controls of the

generator. Know how to shut it

off quickly.

• Equip area of operation with a

fire extinguisher certified to

handle gasoline or fuel fires.

• Keep children or others away

from the generator at all times.

Always use a U.L listed voltage sen-

sitive surge protector to connect

voltage sensitive appliances (TV,

computer, stereo, etc.). Failure to

use a U.L. listed voltage surge

protector will void the warranty on

your generator.

Notice: A multiple outlet strip is not

a surge protector. Make sure you

use a U.L listed voltage surge pro-

tector.

Never operate generator while sus-

pended or in an unlevel position.

Always operate generate on a flat,

level surface.

8 -- ENG

READ AND UNDERSTAND ALL WARNINGS BEFORE

ATTEMPTING TO OPERATE GENERATOR.

RISK OF HOT SURFACES

HAZARD WHAT COULD HAPPEN HOW TO PREVENT IT

Contact with hot engine and genera-

tor components. Contact with hot surfaces, such as en-

gines exhaust components, could re-

sult in serious burns.

During operation, touch only the

control surfaces of the generator.

Keep children away from the gen-

erator at all times. They may not be

able to recognize the hazards of this

product.

RISK OF MOVING PARTS

HAZARD

Contact with moving parts can result

in serious injury.

WHAT COULD HAPPEN

The generator contains parts which ro-

tate at high speed during operation.

These parts are covered by guarding

to prevent injury.

HOW TO PREVENTIT

Never operate generator with guard-

ing or cover plates removed. Avoid

wearing loose fitting clothing or jew-

elry which could be caught by mov-

ing parts.

[t lRISK FROM LIFTING

HAZARD

Lifting a very heavy object.

WHAT COULD HAPPEN

Serious injury can result from attempt-

ing to lift too heavy an object.

HOW TO PREVENTIT

The generator is too heavy to be

lifted by one person. Obtain assis-

tance from others before you try to

move it.

9 -- ENG

ASSEMBLY

Read this manual. Do not attempt to operate

equipment until you have read this Manual for

Safety, Operation, and Maintenance Instruc-

tions.

NOTE: This manual is ageneral manual. Informa-

tion in this manual may or may not pertain to your

model. Please read carefully.

NOTE: Left and right describes the location of a

part with the operator facing the outlet panel.

REMOVE GENERATOR FROM CARTON

•Open carton from top.

• Cut carton along dotted lines.

• Remove all carton inserts.

TYPICAL INSTALLATION OF BATTERY

(BS600 & BSV800)

•Recommended Battery for Electric Start: 12V - 45

A H. or 210 CCA (Cold Cranking Amps)

• Purchase battery and battery hardware separately,

not included with unit.

1. Place battery in rack with terminals facing towards

generator head.

2. Place battery bracket (A) over battery as shown in

Figure 3 (opposite battery terminals).

3. Place "L" bolt (B) through top and bottom brack-

ets and secure with wing nut (C).

Remove generator through opening in carton.

(CTE300, T525, BSVSO0) Remove shipping block

from under the generator head by unscrewing the

bolt and remove the wood block. It is very impor-

tant that this is removed before starting your

generator. See Figure 1.

Figure 1

IMPORTANT: Before any attempt to start your gen-

erator be sure to check engine oil (See Engine

Operator's manual)

GROUNDING THE GENERATOR

A grounding lug is supplied with the generator for use

when required by local electrical ordinances. Refer to

article 250 of the National Electrical Code to clarify

any needed grounding information. Your local electric

company or a certified electrician should be able to

help you with this information.

(B) (c)

(A)

)

Figure 3

To Prevent sparks connect the red (positive)

cable to the positive (+) terminal before connect-

ing the black negative cable.

4. Locate the solenoid on the left side of the unit.

See Figures 4 and 5.

For BS600

.Remove the nut from the solenoid post with the

panel assembly wire harness. Place one end of

the positive (red) battery cable onto this post with

the panel assembly wire. Reassemble nut and

tighten securely. See Figure 4.

g Lug

Figure 2

NOTE: Your engine is already grounded to the frame

by a grounding strap. Figure 4

10 -- ENG

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