Porter-Cable BSI525 Bedienungsanleitung

Instruction

manual

IMPORTANT

Please make certain that the person who is

to use this equipment carefully reads and

understands these instructions before

starting operations.

Part No. D27145-028-0

ESPAÑOL: PÁGINA 23

FRANÇAIS: PAGE 45

To learn more about Porter-Cable

visit our website at:

http://www.porter-cable.com

Model

BSI525

The Model and Serial No. plate is located on the frame.

Record these numbers in the spaces below and retain for

future reference.

Model No.

Type

Serial No.

Generator

Shown with optional portability kit

2- ENG

D27145

Read Operators Manual. Do not operate equipment until you have read

operators Manual for Safety, Assembly, Operation, and Maintenance

Instructions.

This product may not be equipped with a spark arresting muffler. If the

product is not equipped and will be used around flammable materials, or

on land covered with materials such as agricultural crops, forest, brush, grass, or other similar

items, then an approved spark arrester must be installed and is legally required in the state of

California. It is a violation of California statutes section 130050 and/or sections 4442 and 4443

of the California Public Resources Code, unless the engine is equipped with a spark arrester, as

defined in section 4442, and maintained in effective working order. Spark arrester are also

required on some U.S. Forest Service land and may also be legally required under other

statutes and ordinances.

Engine exhaust contains chemicals known, in certain quantities, to cause

cancer, birth defects or other reproductive harm.

CONSUMER GENERAL AND SERVICE INFORMATION

• Please read and follow these instructions for proper use and maintenance.

• If you experience any problems and need assistance, please call us at our toll

free number 1-888-559-8550, Monday through Saturday, 8:00 a.m. To 6:00

p.m. C.S.T.

• If repair or service part purchase is required, our many Authorized Warranty

Service Centers are conveniently located and equipped to handle all in-

warranty and out-of-warranty service.

• For the location of the nearest Authorized Warranty Service Center call

1-888-559-8550, Ext. 2, 24 hours a day, 7 days a week.

• Retain sales receipt as proof of purchase for warranty service.

•Read and understand all safety warnings.

• Do not operate this unit until you have read and understand this Owners

Manual for Safety, Operation, and Maintenance Instructions.

• Do not operate this unit until you have read and understand the Engine

Owners Manual for Safety, Operation, and Maintenance Instructions.

Note: Photographs and line drawings used in this manual are for reference only and

do not represent a specific model.

CONSUMER SAFETY INFORMATION

3- ENG D27145

indicates an imminently hazardous situation which, if not avoided, will result in

death or serious injury.

indicates a potentially hazardous situation which, if not avoided, could result

in death or serious injury.

indicates a potentially hazardous situation which, if not avoided,may result in

minor or moderate injury

used without the safety alert symbol indicates potentially hazardous situation

which, if not avoided, may result in property damage.

This manual contains information that is important for you to know and understand. This infor-

mation relates to protecting YOUR SAFETY and PREVENTING EQUIPMENT PROBLEMS. To

help you recognize this information, we use the symbols below. Please read the manual and

pay attention to these sections.

SAFETY GUIDELINES / DEFINITIONS

IMPORTANT SAFETY INSTRUCTIONS

Improper operation or maintenance of this product could result in serious

injury and property damage. Read and understand all warnings and

operating instructions before using.

RISK OF ELECTROCUTION AND FIRE

HAZARD WHAT CAN HAPPEN HOW TO PREVENT IT

Attempting to

connect generator

directly to the

electrical system

of any building

structure.

Back feeding electricity through

a building’s electrical system to

the outside utility feed lines

could endanger repair persons

attempting to restore service.

Never backfeed electricity

through a structure's electrical

system.

Attempting to connect to the in-

coming utility service could result

in electrocution.

Restoration of electrical service

while the generator is connected

to the incoming utility could

result in a fire or serious damage

if an isolator switch is not

installed.

Failure to use a double throw

transfer switch when connecting

to a structure's electrical system

can damage appliances and

WILL VOID the manufacturer's

warranty.

To connect to a structure's electri-

cal system in a safe manner,

always have a Double-Throw

Transfer Switch installed by a

qualified electrician and in compli-

ance with local ordinances.

(When installing a Double-

Throw Transfer Switch, a mini-

mum of 10 gauge wiring must

be used.)

4- ENG

D27145

Operation of unit

when damaged,

or with guards or

panels removed.

Removal of guarding could

expose electrically charged

components and result in

electrocution.

Do not operate generator with

protective guarding removed.

Improper

connection of

items to

generator.

Exceeding the load capacity of

the generator by attaching too

many items, or items with very

high load ratings to it could

result in overheating of some

items or their attachment wiring

resulting in fire or electrical

shock.

Attempting to use the unit

when it has been damaged, or

when it is not functioning

normally could result in fire or

electrocution.

Read the load rating chart and

instructions in the Wattage Cal-

culation section. Make sure that

the summation of electrical

loads for all attachments does

not exceed the load rating of the

generator.

Do not operate generator with

mechanical or electrical

problem. Have unit repaired by

an Authorized Service Center.

Operation of

generator in rain,

wet, icy, or

flooded

conditions.

Water is an excellent conductor

of electricity! Water which comes

in contact with electrically

charged components can

transmit electricity to the frame

and other surfaces, resulting in

electrical shock to anyone con-

tacting them.

Operate generator in a clean, dry,

well ventilated area. Make sure

hands are dry before touching

unit.

Use of worn,

damaged, under-

sized or un-

grounded exten-

sion cords.

Use of ungrounded cordsets

could prevent operation of

circuit breakers and result in

electrical shock.

Always use a cordset having a

grounding wire with an

appropriate grounding plug. DO

NOT use an ungrounded plug.

Use proper size (wire gauge)

cordset for application see chart

in the Assembly section of this

manual.

Contact with worn or damaged

extension cords could result in

electrocution.

Use of undersize extension

cords could result in overheating

of the wires or attached items,

resulting in fire.

Inspect extension cords before

use and replace with new cord if

required.

Placing generator

on or against

highly conductive

surface, such as a

steel walkway or

metal roof.

Place generator on low conduc-

tivity surface such as a concrete

slab.

Accidental leakage of electrical

current could charge conductive

surfaces in contact with the

generator.

RISK OF ELECTROCUTION AND FIRE

(Continued)

HAZARD WHAT CAN HAPPEN HOW TO PREVENT IT

ALWAYS operate generator a

minimum of six feet from any

conductive surface.

5- ENG D27145

RISK OF FIRE

HAZARD WHAT CAN HAPPEN HOW TO PREVENT IT

Improper storage

of fuel Improperly stored fuel could

lead to accidental ignition. Fuel

improperly secured could get

into the hands of children or

other unqualified persons.

Store fuel in a OSHA approved

container designed to hold

gasoline. Store container in se-

cure location to prevent use by

others.

Attempting to

fill the fuel tank

while the engine

is running.

Gasoline and gasoline vapors

can become ignited by coming

in contact with hot components

such as the muffler, engine

exhaust gases, or from an

electrical spark.

Cigarettes, sparks, fires, or

other hot objects can cause

gasoline or gasoline vapors to

ignite.

Turn engine off and allow it to

cool before adding fuel to the

tank. Equip area of operation

with a fire extinguisher certified

to handle gasoline or fuel fires.

Add fuel to tank in well

ventilated area. Make sure there

are no sources of ignition near

the generator.

Operate generator in a clean, dry,

well ventilated area a minimum of

four feet from any building, object

or wall. DO NOT OPERATE

UNIT INDOORS OR IN ANY

CONFINED AREA.

Materials placed against or near

the generator or operating the

generator in areas where the

temperature exceeds 104° F. am-

bient (such as storage rooms or

garages) can interfere with its

proper ventilation features caus-

ing overheating and possible ig-

nition of the materials or build-

ings.

Sparks, fire, hot

objects

Inadequate

ventilation for

generator

Tampering with

factory set

engine speed

settings.

Engine speed has been factory

set to provide safe operation.

Tampering with the engine speed

adjustment could result in

overheating of attachments and

could cause a fire.

Spilled fuel and its vapors can

become ignited from hot

surfaces or sparks.

Never attempt to “speed-up”

the engine to obtain more per-

formance. Both the output

voltage and frequency will be

thrown out of standard by this

practice, endangering

attachments and the user.

Use care in filling the tank to

avoid spilling fuel. Make sure

fuel cap is secured tightly and

check engine for fuel leaks

before starting engine. Move

generator away from refueling

area or any spillage before

starting engine. Allow for fuel

expansion. Keep maximum fuel

level ¼ inch below the tip of the

fuel tank. Never refuel with the

engine running.

Overfilling the fuel

tank – fuel

spillage.

6- ENG

D27145

RISK OF UNSAFE OPERATION

HAZARD WHAT CAN HAPPEN HOW TO PREVENT IT

Operation of

generator in

careless manner

All sources of energy include the

potential for injury. Unsafe

operation or maintenance of your

generator could lead to serious

injury or death to you or others.

• Review and understand all of

the operating instructions and

warnings in this manual.

• Become familiar with the oper-

ation and controls of the

generator. Know how to shut it

off quickly.

• Equip area of operation with a

fire extinguisher certified to

handle gasoline or fuel fires.

• Keep children or others away

from the generator at all times.

RISK OF BREATHING - INHALATION

HAZARD

HAZARD WHAT CAN HAPPEN HOW TO PREVENT IT

Breathing exhaust fumes will

cause serious injury or death. Operate generator in clean, dry,

well ventilated area. Never

operate unit in enclosed areas

such as garages, basements,

storage, sheds, or in any

location occupied by humans or

animals. Keep children, pets and

others away from area of operat-

ing unit.

Gasoline

engines produce

toxic carbon

monoxide

exhaust fumes.

RISK OF INJURY AND PROPERTY

DAMAGE WHEN TRANSPORTING

GENERATOR

HAZARD WHAT CAN HAPPEN HOW TO PREVENT IT

Fire, Inhalation,

Damage to

Vehicle Surfaces

Fuel or oil can leak or spill and

could result in fire or breathing

hazard, serious injury or death

can result. Fuel or oil leaks will

damage carpet, paint or other

surfaces in vehicles or trailers.

If generator is equipped with a

fuel shut-off valve, turn the valve

to the off position before

transporting to avoid fuel leaks.

If generator is not equipped with

a fuel shut-off valve, drain the

fuel from tank before transport-

ing. Transport fuel only in an

OSHA approved container.

Always place generator on a

protective mat when transport-

ing to protect against damage to

vehicle from leaks. Remove

generator from vehicle immedi-

ately upon arrival at your desti-

nation.

7- ENG D27145

RISK OF UNSAFE OPERATION

(Continued)

HAZARD WHAT CAN HAPPEN HOW TO PREVENT IT

Improper raising or suspending

can cause damage to the

generator.

Always use cables, chains, or

straps rated at 2000 lbs working

load or more to raise or suspend

generator.

Operation of

voltage

sensitive appli-

ances without a

voltage surge

protector

Any gasoline operated

household generator will incur

voltage variations causing

damage to voltage sensitive ap-

pliances or could result in fire.

Always use a U.L. listed voltage

sensitive surge protector to

connect voltage sensitive

appliances (TV, computer, ste-

reo, etc.). Failure to use a U.L.

listed voltage surge protector

will void the warranty on your

generator.

Notice: A multiple outlet strip is

not a surge protector. Make sure

you use a U.L. listed voltage

surge protector

Raising or

suspending

generators

equipped with

lift rings

improperly

Generator could fall causing

serious injury or death to you or

others.

Always use proper connecting

procedures as described in this

manual when connecting cables,

chains, or straps for raising or

suspending generators equipped

with lift rings.

Operating

generator while

suspended

Generator will not operate

properly and will cause damage

to the generator and could

cause serious injury or death to

you or others.

Never operate generator while

suspended or in an unlevel

position. Always operate

generate on a flat, level surface.

Contact with hot surfaces, such

as engines exhaust components,

could result in serious burns.

RISK OF HOT SURFACES

HAZARD WHAT CAN HAPPEN HOW TO PREVENT IT

Contact with hot

engine and

generator

components.

During operation, touch only the

control surfaces of the

generator. Keep children away

from the generator at all times.

They may not be able to recog-

nize the hazards of this

product.

8- ENG

D27145

HAZARD WHAT CAN HAPPEN HOW TO PREVENT IT

RISK OF MOVING PARTS

Never operate generator with

guarding or cover plates

removed. Avoid wearing loose

fitting clothing or jewelry which

could be caught by moving parts.

The generator contains parts

which rotate at high speed during

operation. These parts are

covered by guarding to prevent

injury.

Contact with

moving parts

can result in

serious injury.

RISK FROM LIFTING

The generator is too heavy to be

lifted by one person. Obtain as-

sistance from others before you

try to move it.

Serious injury can result from at-

tempting to lift too heavy an

object.

Lifting a very

heavy object.

SPECIFICATIONS

MODEL BSI525

HORSE POWER 10.0

RATED/SURGE WATTS 5250/6500

VOLTAGE 120/240

AMPERAGE 43.7/21.8A

PHASE SINGLE

FREQUENCY 60 Hz

ENGINE SPEED 3600 RPM

MAX. AMBIENT TEMP. 104° F

FUEL CAPACITY 7 GALLONS

RUN TIME @ 50%/100% 13.2/8.1 HRS

9- ENG D27145

NOTE: This manual is a general manual. Information in this manual may or

may not pertain to your model. Please read carefully.

NOTE: Left and right describes the location of a part with the operator

facing the outlet panel.

REMOVE GENERATOR FROM CARTON

• Open carton from top.

• Cut carton along dotted lines.

• Remove all carton inserts.

• Remove generator through opening in

carton.

• Remove shipping block(s) from under the

gen head. Unscrew bolt(s) and remove the

shipping block(s). It is very important that

this is removed before starting your

generator.

OTHER LOOSE PARTS

1. Oil is supplied, see engine operators manual for correct procedure to add oil

and fuel to engine.

IMPORTANT: Before any attempt to start your generator be sure to check engine

oil (See Engine Operator's manual)

GROUNDING THE GENERATOR

A grounding lug is supplied with the generator for

use when required by local electrical ordinances.

Refer to article 250 of the National Electrical Code

to clarify any needed grounding information. Your

local electric company or a certified electrician

should be able to help you with this information.

ASSEMBLY

Read this manual. Do not attempt to operate equipment

until you have read this Manual for Safety, Operation, and

Maintenance Instructions.

Grounding Lug

10- ENG

D27145

EXTENSION CORDS

When using an appliance or tool at a considerable distance from the generator, a

3-wire extension cord that has a 3-blade grounding plug and a 3-slot receptacle

that accepts the tool's plug MUST be used in order to reduce the risk of

electrical shock. A cord of adequate size must be used. Using the following chart

to determine the minimum wire size required.

*NOTE: When amperage exceeds 20 amp; a 12 gauge extension cord should

not be used for long distances.

Extension Cord Wire Gauge Chart

Amperage

*Up to 20 amp draw

Up to 30 amp draw

Cord

Length

0 to 100 ft.

Wire Gauge

Size

12 ga.

10 ga.

An extension cord that is hot to the touch is overloaded.

Repair or replace damaged extension cords immediately.

DOUBLE THROW TRANSFER SWITCH

Potential hazards exist when a portable electric generator is

connected to the main electrical supply coming into the house.

It is at that point that the electrical generator could feed back into the utility

company's system causing possible electrocution of workers who are repairing

the electrical lines.

To avoid back feeding of electricity into utility systems, a double-throw transfer

switch must be installed between the generator and utility power. The Double-

Throw Transfer Switch should be installed by a licensed electrician and in com-

pliance with all state and local electrical codes. (When installing a Double-

Throw Transfer Switch, a minimum of 10 gauge wiring must be used.)

The electrician should also install a sub-panel to isolate the circuits you would

want to use during an emergency or electrical power outage. Your generator will

not be large enough to handle the load of all the lights, appliances, TV, etc. at

one time. To select which items to run during the electrical power outage, see

Wattage Calculation section in this manual.

OBTAINING ELECTRICITY FROM THE GENERATOR

There are basically 2 ways to obtain electricity from a generator:

1. Use of extension cords directly from the generator to the appliance, lights,

tools, etc.

2. Use of a double-throw transfer switch installed directly to the main electrical

supply outside of house.

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