Poulan Pro PB19546LT/96042003502 Betriebsanleitung

REPAIR PART'S MANUAL

MODEL: 96042003502

PB19546LT

LAWN TRACTOR

ALWAYS WEAR EYE PROTECTION DURING OPERATION

Visit our website: www.poulan-pro.com

WARNING:

Read this Manual and follow all Warnings

and Safety Instructions. Failure to do so can

result in serious injury.

IMPORTANT MANUAL Do Not Throw Away

03076

419057 01.08.08 SR Printed in U.S.A.

FUSE

STARTER

SOLENOID

BATTERY

CLUTCH/BRAKE

(PEDAL UP)

REVERSE SWITCH

(NOT IN REVERSE)

SEAT SWITCH

(NOT OCCUPIED)

SHORTING

CONNECTOR

CHASSIS

HARNESS

IGNITION

UNIT

HOUR

METER

CHASSIS HARNESS

CONNECTOR

(MATING SIDE)

DASH HARNESS

CONNECTOR

(MATING SIDE)

FUEL

LINE

FUEL SHUT-OFF

SOLENOID

(IF SO EQUIPPED)

JUNCTION

CONNECTOR

SPARK

PLUGS GAP

(2 PLUGS ON

TWIN CYL. ENGINES)

(OPTIONAL)

NON-REMOVABLE

CONNECTIONS

REMOVABLE

CONNECTIONS

WIRING INSULATED CLIPS

NOTE: IF WIRING INSULATED

CLIPS WERE REMOVED FOR

SERVICING OF UNIT, THEY

SHOULD BE RE-INSTALLED TO

PROPERLY SECURE YOUR

WIRING.

SCH11

IGNITION SWITCH

CIRCUITPOSITION

OFF

B+A1

RUN/OVERRIDE

B+S+A1START

M+G+A1

B+A1RUN

“MAKE”

L+A2

ATTACHMENT CLUTCH

(CLUTCH OFF)

BLACK

BLACK /WHITE

BLUE

BLUE BLACK

BLACKBLACK

BLACK

DER

RED

WHITE

GRAY

BLACK

POWER OUTLET

(OPTIONAL)

12V

BLACK

AMMETER

(OPTIONAL)

RED

BLACK

BROWN

HEADLIGHTS

LIGHT SWITCH

ORANGE

LIGHTING SYSTEM OUTPUT

5 AMP AC @ 3600 RPM

ALTERNATOR

14 VOLTS AC MIN. @ 3600 RPM (LIGHTS OFF)

DIODE

28 VOLTS AC MIN. @ 3600 RPM

(CHARGING SYSTEM DISCONNECTED)

CHARGING SYSTEM OUTPUT

3 AMP DC @ 3600 RPM

NOTE

YOUR TRACTOR IS

EQUIPPED WITH A SPECIAL

ALTERNATOR SYSTEM.

THE LIGHTS ARE NOT

CONNECTED TO THE

BATTERY, BUT HAVE THEIR

OWN ELECTRICAL SOURCE.

BECAUSE OF THIS, THE

BRIGHTNESS OF THE LIGHTS

WILL CHANGE WITH ENGINE

SPEED. AT IDLE THE LIGHTS

WILL DIM. AS THE ENGINE IS

SPEEDED UP, THE LIGHTS

WILL BECOME THEIR

BRIGHTEST.

REPAIR PARTS

TRACTOR - - MODEL NUMBER PB19546LT (96042003502), PRODUCT NO. 960 42 00-35

SCHEMATIC

REPAIR PARTS

TRACTOR - - MODEL NUMBER PB19546LT (96042003502), PRODUCT NO. 960 42 00-35

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

KEY PART

NO. NO. DESCRIPTION

5,8

4,10

3,9

WHEELS AND TIRES

KEY PART

NO. NO. DESCRIPTION KEY PART

NO. NO. DESCRIPTION

1 59192 Cap Valve Tire

2 65139 Stem Valve

3 106222X Tire F T 15 x 6 0 - 6 Service

4 59904 Tube Front (Service Item Only)

5 106732X421 Rim Asm 6" front Service

6 278H Fitting Grease (Front Wheel Only)

7 9040H Bearing Flange (Front Wheel nly)

8 106108X421 Rim Asm 8" Rear Service

9 106268X Tire R T 18 x 9.5-8C Service

10 7152J Tube Rear (Service Item Only)

11 104757X421 Cap Axle Blk 1 50 x 1 00

- - 144334 Sealant, Tire (10 oz. Tube)

2 408834 Decal Eng. H.P.

3 186164 Decal Hood LH

4 408794 Decal Side Panel Logo

5 411174 Decal Lwr Dash

6 170563 Decal Warning, Keep Hand Away

7 413417 Decal Replacement Parts

8 411658 Decal Fender Warn S/F

9 172740 Decal Fender Logo

11 172743 Decal Ins Strg Whl

12 408948 Decal Fend SD RH

13 408949 Decal Fend SD LH

14 160396 Decal V-Belt Schematic

16 186163 Decal Hood RH

20 145005 Decal Bat Dan/Psn

- - 193226X428 Pad Footrest LH

- - 193227X428 Pad Footrest RH

- - 413437 Manual Operator's (Eng/French)

- - 419057 Manual Parts (Eng/French)

11 44

5 5

12 13

REPAIR PARTS

TRACTOR - - MODEL NUMBER PB19546LT (96042003502), PRODUCT NO. 960 42 00-35

ELECTRICAL

79 21

T02S

With 12V Outlet Option

103

With Service Minder Option

4646

REPAIR PARTS

TRACTOR - - MODEL NUMBER PB19546LT (96042003502), PRODUCT NO. 960 42 00-35

ELECTRICAL

KEY PART

NO. NO. DESCRIPTION

1 163465 Battery

2 74760412 Bolt Hex Hd 1/4-20 unc x 3/4

8 193228 Box Battery

16 176138 Switch Interlock

21 183759 Harness Socket Light

22 4152J Bulb, Light # 1156

25 401662 Cable Battery 6 Ga. Red 14.5

26 175158 Fuse

27 73510400 Nut Keps Hex 1/4-20 unc

28 198885 Cable Ground 18" Rear Battery Blk 6 Ga.

29 401545 Switch Seat

30 193350 Switch Ign

33 411935 Key/Chain

34 110712X Switch Light/Reset

40 401098 Harness Ign

41 17720408 Screw 1/4-20 unc x 1/2

42 131563 Cover Terminal Red

43 192507 Solenoid

55 17060512 Screw 5/16-18 x 3/4

71 400449 Harness Ign. Chass.

79 175242 Socket Asm. Bulb

87 197802 Switch Interlock Clutch

90 400725 Cover Terminal

92 196615 Harness Pigtail Reverse Switch

93 192540 Screw Plastic 10-14 x 2.0

94 191834 Modual Reverse ROS

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

181

194

236

183

152

159

180

162

196

287

138

182

176

175

177

130

151

159

189

228

194

228

137

208

207

186

176

235

150

217

Chassis-tex_elite-sv-pro_11_r1

230

REPAIR PARTS

TRACTOR - - MODEL NUMBER PB19546LT (96042003502), PRODUCT NO. 960 42 00-35

CHASSIS

2412282 Drawbar Lower

5 197783X428 Dash

14 183393X428 Hood

15 183834X599 Lens Grille LH

18 183828 Grille

25 183835X599 Lens Grille RH

36 17060512 Screw 5/16-18 x 3/4

37 414872X428 Fender

58 412280 Drawbar Upper

68 17490508 Screw Thdrol 5/16-18 x 1/2

130 416358 Screw #10 x 0.750

137 184921 Bumper Hood

138 193224X428 Cupholder

150 184322 Duct Heat Hood

151 407807 Bracket Pivot

152 194329 Shield Browning/Debris

159 17000612 Screw Hexwsh Thdrol 3/8-16 x 3/4

162 142432 Screw Hex Wsh Hi-Lo 1/4 x 1/2

175 193243 Crossmember

176 400776 Screw 10-24 x 5/8 Wshd Qdrx

177 195228 Bushing Steering

180 194260 Chassis

181 193102X428 Bushing Mtg. Fender Crgo.

182 193057 Dash Lower

183 74780520 Bolt Fin Hex 5/16-18 x 1-1/4

186 183829X428 Insert Grille

189 17000512 Screw 5/16-18 x 3/4

194 73900500 Nut Lock Hex Flange 5/16-18

196 410584 Console Asm. Deck Lift

207 183833 Bezel Grille RH

208 183832 Bezel Grille LH

217 409167 Rod Pivot Hood

228 195161 Stud Fastener

230 170165 Bolt Shoulder 5/16-18

235 406129 Spacer Fender

236 73930500 Nut center Lock 5/16-18

287 17600406 Screw 1/4-20 x 3/8

REPAIR PARTS

TRACTOR - - MODEL NUMBER PB19546LT (96042003502), PRODUCT NO. 960 42 00-35

CHASSIS

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

KEY PART

NO. NO. DESCRIPTION

185

171

186

189 49

187

190

231

170

232

233 165166

188

172

195

125

161

175

192

134

192

157

141

140

139

178

174

176

203

184

167

160

159

166

155

202

116

193

73 26

158

drive-tex_D6800_Fender_7_r1

237

205 33

221

REPAIR PARTS

TRACTOR - - MODEL NUMBER PB19546LT (96042003502), PRODUCT NO. 960 42 00-35

DRIVE

KEY PART

NO. NO. DESCRIPTION

1- - - - - - Transaxle, D6800

(Contact Transaxle Manufacture )

2 123583X Key Square

15 19131316 Washer 13/32 x 13/16 x 16 Ga.

17 197297 Spring, Brake

22 197660 Rod Shift

23 409154x421 Knob

26 197455 Spring Brake RTN

29 197267 Rod, Brake

33 12000001 Ring E

35 197722 Rod, Brake, Park

37 121749X Washer 25/32 x 1-1/4 x 16 Ga.

42 8883R Cover, Foot Pedal

49 72110614 Bolt

50 194327 Pulley Idler Flat

51 73900600 Lock Nut 3/8-16

52 194326 Idler V-Groove

56 411245 V-Belt, Drive

61 123666X Pulley Transaxle

64 196200 Shaft Asm. Pedal Brake Control

70 193225X428 Console

73 74490544 Bolt 5/16-18 Gr. 5

74 142432 Screw 1/4 x 1/2

116 73900500 Nut Lock Hex Flange 5/16-18

125 17000512 Screw 5/16-18 x 3/4

134 402430 Arm Shift

139 74550412 Bolt 1/4-20 unf Gr. 8 w/Patch

140 10040400 Washer Lock Hvy Helical 1/4

141 19091210 Washer 9/32 x 3/4 x 10 Ga.

155 12000028 Ring Retainer

157 105701X Washer Plate Shf

158 194352 Keeper T/A

159 76020412 Pin Cotter 1/8 x 3/4

160 169484 Retainer Clip

161 195403 Spring, Return, Clutch

165 196212 Busing Shaft Brake Hand Control

166 197290 Nut Push .625

167 405257 Latch Brake Parking

170 413430 Keeper Belt Centerspan

171 72110622 Bolt

172 197657 Strap Torque LH

174 197289 Nut Push

175 198981 Shaft Asm Shift

176 196214 Arm Clevis Rod Shift

178 197456 Spring Shift

184 198403X505 Handle Parking Brake

185 72110620 Bolt

186 194321 Spacer Retainer

187 19133210 Washer

188 194323 Link Clutch Ground Drive

189 194317 Bellcrank Ground Drive

190 194318 Keeper Bellcrank Ground Drive

192 150360 Nut Lock Center 1/4-28

193 17060512 Screw 5/16-18 x 3/4

195 197332 Bracket Brake Rod

202 199589 Link Shift

203 19111116 Washer 11/32 x 11/16 x 16 Ga.

205 121748X Washer 25/32 x 1-5/8 x 16 Ga.

221 403187 Retainer Spring Clip Handle

231 407287 Idler V- Groove

232 74780716 Bolt 7/16-14 x 1 Gr. 5

233 405296 Washer Serrated

REPAIR PARTS

TRACTOR - - MODEL NUMBER PB19546LT (96042003502), PRODUCT NO. 960 42 00-35

DRIVE

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

KEY PART

NO. NO. DESCRIPTION

OPTIONAL EQUIPMENT

Spark Arrester

engine-bs-1cyl-tex_4

69 2

REPAIR PARTS

TRACTOR - - MODEL NUMBER PB19546LT (96042003502), PRODUCT NO. 960 42 00-35

ENGINE

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