Poulan Pro Pro 96011027800 Betriebsanleitung

IMPORTANT MANUAL DO NOT THROW AWAY

REPAIR PARTS MANUAL

MODEL:

PP14538

LAWN TRACTOR

ALWAYS WEAR EYE PROTECTION DURING OPERATION

Visit our website: www.poulan-pro.com

WARNING:

Read this Manual and follow all Warnings

and Safety Instructions. Failure to do so

can result in serious injury.

419762 Rev 4 04.10.09 TH Printed in the U.S.A.

03076

HOW TO USE THIS MANUAL

This manual is designed to provide the customer with a means to identify the parts on his/her tractor

when ordering repair parts. The illustrations may or may not represent the actual assemblies; therefore,

it is not recommended to use this manual as a guide to assemble or disassemble the tractor. Some

hardware and parts are drawn larger in order to more readily identify them.

Each tractor has its own model number.

The model number for your tractor can be found on the fender under the seat.

When ordering parts, always give the following information:

• Product - “Tractor”

• MODEL NUMBER - “PP14538 (96011027800)”

• Part Number

• Part Description

TABLE OF CONTENTS

SCHEMATIC ................................................................................................................ 3

ELECTRICAL............................................................................................................4-5

CHASSIS ..................................................................................................................6-7

DRIVE........................................................................................................................8-9

ENGINE.................................................................................................................10-11

STEERING ............................................................................................................12-13

SEAT .......................................................................................................................... 14

DECALS..................................................................................................................... 15

MOWER DECK .....................................................................................................16-17

MOWER LIFT............................................................................................................. 18

TRACTOR - - MODEL NUMBER PP14538 (96011027800), PRODUCT NO. 960 11 02-78

SCHEMATIC

BATTERY

FUSE

AMMETER

(OPTIONAL)

RED RED

RED

WHITE

BLACK

BLUE

BLACK

BLACK/WHITE

BLACK

BLUE

BROWN

BLACK

GRAY

BLACK

DIO

ELO

STARTER

CLUTCH / BRAKE

(PEDAL UP)

SEAT SWITCH

(NOT OCCUPIED)

IGNITION

UNIT

HOUR

METER

FUEL

LINE

FUEL SHUT-OFF

SOLENOID

HEADLIGHTS

GA1

REVERSE SWITCH

SPARK PLUGS

GAP

(2 PLUGS

ON TWIN CYL. ENGINES)

(OPTIONAL)

NOT IN REVERSE

LIGHT SWITCH

SHORTING CONNECTOR

ATTACHMENT CLUTCH

(CLUTCH OFF)

REMOVABLE

CONNECTIONS

NOTE

YOUR TRACTOR IS

EQUIPPED WITH A SPECIAL

ALTERNATOR SYSTEM.

THE LIGHTS ARE NOT

CONNECTED TO THE

BATTERY, BUT HAVE THEIR

OWN ELECTRICAL SOURCE.

BECAUSE OF THIS, THE

BRIGHTNESS OF THE LIGHTS

WILL CHANGE WITH ENGINE

SPEED. AT IDLE THE LIGHTS

WILL DIM. AS THE ENGINE IS

SPEEDED UP, THE LIGHTS

WILL BECOME THEIR BRIGHTEST.

WIRING INSULATED CLIPS

NOTE: IF WIRING INSULATED CLIPS

WERE REMOVED FOR SERVICING OF

UNIT, THEY SHOULD BE RE-INSTALLED

TO PROPERLY SECURE YOUR WIRING.

IGNITION SWITCH

CIRCUITPOSITION

OFF

B+A1

RUN/OVERRIDE

B+S+A1START

M+G+A1

B+A1RUN

“MAKE”

L+A2

NON-REMOVABLE

CONNECTIONS

SCH03

ORANGE

LIGHTING SYSTEM OUTPUT

5AMPAC@3600RPM

STATOR

14 VOLTS AC MIN. @ 3600 RPM (LIGHTS OFF)

DIODE

28 VOLTS AC MIN. @ 3600 RPM

(CHARGING SYSTEM DISCONNECTED)

CHARGING SYSTEM OUTPUT

3 AMP DC @ 3600 RPM

TRACTOR - - MODEL NUMBER PP14538 (96011027800), PRODUCT NO. 960 11 02-78

ELECTRICAL

L02

79 21

1 163465 Battery

2 74760412 Bolt Hex Hd 1/4-20 unc x 3/4

8 176689 Box Battery

16 176138 Switch Interlock

21 183759 Harness Asm Light w/4152j

22 4152J Bulb Light #1156

24 4799J Cable Battery 6 Ga. 11" Red

25 146147 Cable Battery

26 175158 Fuse 20 AMP

27 73510400 Nut Keps Hex 1/4-20 unc

28 4207J Cable Ground 6 Ga. 12" Black

29 192749 Switch Seat

30 193350 Switch Ign

33 411933 Key/Chain

34 110712X Switch Light/Reset

40 197428 Harness Ign

41 71110408 Bolt Blk Fin Hex 1/4-20

42 131563 Cover Terminal Red

43 192507 Solenoid

79 175242 Socket Asm. Bulb

90 180449 Cover Terminal Battery

92 196615 Harness Pigtail

93 192540 Screw Plastite 10-14 x 2.0

94 191834 Module Reverse

KEY PART

NO. NO. DESCRIPTION

NOTE: All component dimensions given in U. S. inches

1 inch = 25.4 mm.

TRACTOR - - MODEL NUMBER PP14538 (96011027800), PRODUCT NO. 960 11 02-78

ELECTRICAL

TRACTOR - - MODEL NUMBER PP14538 (96011027800), PRODUCT NO. 960 11 02-78

CHASSIS

208

208 11

209

208

209

207

209

142

209

142

145

209

33 10

205

278

chassis_elite sv_pro_15_r1

264

263

259

258

261

206

TRACTOR - - MODEL NUMBER PP14538 (96011027800), PRODUCT NO. 960 11 02-78

CHASSIS

KEY PART

NO. NO. DESCRIPTION

1 174619 Chassis

2 176554 Drawbar

5 155272 Bumper Hood/Dash

9 193510X010 Dash P/L

10 72140608 Bolt Carriage 3/8-16 x 1

11 174996 Panel Dash LH

13 179174X010 Panel Dash RH

17 183393X428 Hood

18 184921 Bumper Hood

24 74780616 Bolt Fin Hex 3/8-16 unc x 1. Gr. 5

25 19131312 Washer 13/32 x 13/16 x 12 Ga.

26 73800600 Nut Lock Hex w/Ins 3/8-16 unc

28 183828 Grille/Lens Asm (Includes Key Nos.

258, 259, 261, 263, 264)

30 192526X428 Fender

31 139916 Bracket Fender

33 179716X428 Foot Rest LH

34 179717X428 Foot Rest RH

35 72110606 Bolt RDHD SQNK 3/8-16 x 3/4

37 17490508 Screw Thdrol 6/16-18 x 1/2 TYT

38 175710 Bracket Asm Pivot Mower Rear

39 407807 Bracket Pivot

58 184322 Duct Air

64 154798 Dash Lower STLT

142 175702 Plate Reinforcement STLT

145 409167 Rod Pivot Chassis/Hood

205 17490608 Screw THDROL 3/8-16 x 1/2

206 170165 Bolt Shoulder 5/16-18

207 17670508 Screw Thdrol 5/16-18 x 1/2

208 17670608 Screw Thdrol 3/8-16 x 1/2

209 17000612 Screw Hexwsh Thdr 3/8-16 x 3/4

258 183835X599 Lens Grille Pro RH

259 183834X599 Lens Grille Pro LH

261 183829X428 Insert Grille

263 183833 Bezel Grille RH

264 183832 Bezel Grille LH

278 416358 Screw #10 x 0.750 BOS Thread

- - 5479J Plug BTN BlK

- - 187801 Plug Domed Plastic

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

TRACTOR - - MODEL NUMBER PP14538 (96011027800), PRODUCT NO. 960 11 02-78

DRIVE

112

120

78 76

19 24

253

36 35

212

113

52 30

32 30

80 4

150

151

202

120

156

165

168

166

163

159

161

198 158

112 83

162

169 263

197

170

116

drive-stlt_Peerless_fender_6_r1

TRACTOR - - MODEL NUMBER PP14538 (96011027800), PRODUCT NO. 960 11 02-78

DRIVE

KEY PART

NO. NO. DESCRIPTION

KEY PART

NO. NO. DESCRIPTION

1 - - - - - - Transaxle Peerless (206-545C)

(Order parts from transaxle manu-

facturer)

2 146682 Spring Return Brake T/a Zinc

3 123666X Pulley Transaxle 18" Tires

4 12000028 Ring Retainer # 5100-62

5 121520X Strap Torque 30 Degrees

6 17060512 Screw 5/16-18 x 3/4

8 192706 Rod Shift Fender Adjust Lt

10 76020416 Pin Cotter 1/8 x 1 Cad

11 105701X Washer Plate Shf 388 Sq Hole

13 74550412 Bolt 1/4-28 unf Gr. 8 w/Patch

14 10040400 Washer Lock Hvy Helical

15 74490544 Bolt Hex FLGHD 5/16-18 Gr. 5

16 73800500 Nut Lock Hex w/Ins 5/16-18

18 74780616 Bolt, Fin Hex 3/8-16 unc x 1 Gr. 5

19 73800600 Nut Lock 3/8-16 unc

21 171674 Knob

22 130804 Rod Brake

24 73350600 Nut Hex Jam 3/8-16 unc

25 106888X Spring Rod Brake 2 00 Zinc

26 19131316 Washer 13/32 x 13/16 x 16 Ga.

27 76020412 Pin Cotter 1/8 x 3/4 Cad

28 175765 Rod Brake Parking LT/YT

29 71673 Cap Brake Parking

30 174973 Bracket Mtg Transaxle

32 74760512 Bolt Hex Hd 5/16-18 unc x 3/4

34 175578 Shaft Asm Pedal Foot

35 120183X Bearing Nylon Blk 629 Id

36 19211616 Washer 21/32 x 1 x 16 Ga.

37 1572H Pin Roll 3/16 x 1"

38 179114 Pulley Composite Flat

39 72110622 Bolt RDHD 3/8-16 unc x 2-3/4 Gr. 5

41 175556 Keeper Belt Flat Idler

47 127783 Pulley Idler V Groove Plastic

48 154407 Bellcrank Asm

49 123205X Retainer Belt Style Spring

50 72110612 Bolt Carr. Sh. 3/8-16 x 1-1/2 Gr. 5

51 73680600 Nut Crownlock 3/8-16 unc

52 73680500 Nut Crownlock 5/16-18 unc

53 199652 Link Clutch

55 105709X Spring Return Clutch 6 75

56 17060620 Screw 3/8-16 x 1-1/4

57 138255 V-Belt Ground Drive 95 30

59 169691 Keeper Belt Span Ctr

61 17120614 Screw 3/8-16 x .875

62 8883R Cover Pedal Blk Round

63 175410 Engine Pulley

64 173937 Bolt Hex

65 10040700 Washer Lock Hvy Hlcl Spr 7/16

66 154778 Keeper Belt Engine Foolproof

69 142432 Screw Hex Wsh HiLo 1/4 x 1/2 unc

70 134683 Guide Belt Mower Drive RH

74 137057 Spacer Axle

75 121749X Washer 25/32 x 1 1/4 x 16 Ga.

76 12000001 E-ring #5133-75

77 123583X Key Square 2 0 x 1845/ 1865

78 121748X Washer 25/32 x 1-5/8 x 16 Ga.

79 2228M Key Woodruff #9 3/16 x 3/4

80 131486 Arm Shift

81 165594 Shaft Asm Cross Tapered PMST/20

82 165711 Spring Torsion T/a

83 19171216 Washer 17/32 x 3/4 x 16 Ga.

84 166228 Link Transaxle Dana/18" Zinc

85 150360 Nut Lock Center 1/4 - 28 FNTHD

89 192053X428 Console Shift STLT

96 4497H Retainer Spring 1"

112 19091210 Washer 9/32 x 3/4 x 10 Ga.

113 127285X Strap Torque LT

116 72140608 Bolt Rdhd Sq Neck 3/8-16 x 1

120 73900600 Nut Lock Flg. 3/8-16 unc

150 175456 Spacer Retainer

151 19133210 Washer 13/32 x 2 x 10

156 166002 Washer Srrted 5/16ID x 1.125

158 165589 Bracket Shift Mount

159 183900 Hub Tapered Flange Shift Lt

161 72140406 Bolt Rdhd Sqnk 1/4-20 x 3/4

162 73680400 Nut Crownlock 1/4-20 unc

163 74780416 Bolt Hex Fin 1/4-20 unc x 1 Gr. 5

165 165623 Bracket Pivot Lever

166 17490510 Screw 5/16-18 x 5/8

168 165492 Bolt Shoulder 5/16-18 x .561

169 165580 Plate Fastening

170 187414 Keeper Belt Transaxle Gear

197 169613 Nyliner Snap-In

198 169593 Washer Nyliner

202 72110614 Bolt RdHd 3/8-16 unc x 1-3/4 Gr. 5

212 145212 Nut Hexflange Lock

263 17000612 Screw Hex Wsh THDR 3/8-16 x 3/4

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

OPTIONAL EQUIPMENT

Spark Arrester

13 4

engine-stlt_bs_6_r1

TRACTOR - - MODEL NUMBER PP14538 (96011027800), PRODUCT NO. 960 11 02-78

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