PR Lighting PR-2302 Bedienungsanleitung

PILOT WASH

PR-2302

This product manual contains important information about the safe installation and

use of this projector. Please read and follow these instructions carefully and keep this

manual in a safe place for future reference.

PEARL RIVER LIGHT & ACOUSTICS INDUSTRIAL LTD.

Yingbin Road, Dashi Panyu, Guangzhou, 511430 China

http://www.pr-lighting.com [email protected]

INDEX

SECTION PAGE

SAFE USAGE OF THE PROJECTOR 3

INSTALLINGTHEPROJECTOR 4

FITTINGTHELAMP 4

POWER SUPPLY - MAINS 5

CONTROL CONNECTIONS 5

SETUP OPTIONS – PROJECTOR CONFIGURATION 6

PROJECTOR DMX START ADDRESS 6

DMX CONTROL CHANNEL FUNCTIONS 7

STAND-ALONEMODE 7

MAINTENANCE 8

KEEPING THE PROJECTOR CLEAN 8

TROUBLESHOOTING 8

TECHNICAL DATA 9

ELECTRICALDIAGRAM 10

COMPONENT ORDER CODES 11

Please note that as part of our ongoing commitment to continuous product development, specifications are subject to change

without notice. Whilst every care is taken in the preparation of this manual we reserve the right to change specifications in the

course of product improvement. The publishers cannot be held responsible for the accuracy of the information herein, or any

consequence arising from them.

Every apparatus is tested completely and packed properly by the manufacturer. Please make sure the packing and / or the

apparatus is in good condition before your installation and use. Should there be any damage caused by transportation, consult

your dealer and do not use the apparatus. But any damage caused by improper use will not be assumed by the manufacturer

and / or dealer.

ACCESSORIES

THESE ITEMS ARE PACKED TOGETHER WITH THE PROJECTOR

Mounting Bracket (2 Pieces)

M8x25 bolt for mounting brackets (4 Pieces)

Power-cord (1 Piece)

XLR plug (1 Piece)

XLR socket (1 Piece)

Safety cord (1 Piece)

This manual (1 Piece)

INTRODUCTION

Thank you for purchasing the product PILOT WASH, PR-2302.

This product manual contains important information about the safe installation and use of this projector.

Please read and follow these instructions carefully and keep this manual in a safe place for future

reference.

The PILOT WASH is an innovative projector with an elegant housing, which is made from high

intensity and heat–resistant complex plastic. The productor complies to CE norms and standards and

uses international protocol DMX 512. It can be used as a stand-alone unit or linked to a controller, so it

is suitable for many different applications.

PILOT WASH features full CYM colour mixing with high resolution stepper motors and 6 dichroic filters

producing the “rainbow” effect when continuously rotated. It features an independent adjustable

strobe/shutter, effects wheel and manualy adjustable beam sizing. It can be setup easily with the

touch-switches and a digital display screen.

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SAFE USAGE OF THE PROJECTOR

When unpacking and before disposing of the carton check there is no transportation damage before

using the projector. Retain the carton for possible future transportation. Should there be any damage

caused by transportation, consult your dealer and do not use the apparatus.

The projector is for Indoor use only, IP20. Use only in dry locations. Keep this device away from rain

and moisture, excessive heat, humidity and dust. Do not allow contact with water or any other fluids, or

metallic objects.

The projector is not designed or intended to be mounted directly on to inflammable surfaces.

The projector is only intended for installation, operation and maintenance by qualified personnel.

The projector must be installed in a location with adequate ventilation, at least 50cm from adjacent

surfaces. Be sure that no ventilation slots are blocked.

Do not project the beam onto inflammable surfaces, minimum distance is 3m. 3m

Avoid direct exposure to the light from the lamp. The light is harmful to the eye.

Do not attempt to dismantle and/or modify the projector in any way.

Electrical connection must only be carried out by qualified personnel.

Before installation, ensure that the voltage and frequency of power supply match the power

requirements of the projector.

It is essential that each projector is correctly earthed and that electrical installation conforms to all

relevant standards.

Do not connect this device to any dimmer pack.

Make sure that the power cable is never crimped or damaged by sharp edges. Never let the power-

cable come into contact with other cables. Only handle the power cable by the plug. Never pull out the

plug by tugging the power cable.

Keep the lamp clean. Do not touch the lamp glass with bare hands.

The projector should always be installed with a secondary safety fixing. A safety cord is supplied for

this, it should be attached as shown in the “installing the projector” section.

The lamp used in this projector is an MSD 250W discharge lamp. After being switched off don’t

attempt to restart the projector until lamp has cooled, this will require approx 15 minutes. Switching the

lamp on and off at short intervals will reduce the life of both the lamp and the projector.

Never run the projector without a lamp.

There are no user serviceable parts inside the projector, do not open the housing and never operate

the projector with the covers removed.

Always disconnect from the mains, when the device is not in use or before cleaning it

or before attempting any maintenance work.

If you have any questions, don’t hesitate to consult your dealer or manufacturer.

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INSTALLING THE PROJECTOR

BRACKET

ADJUSTMENT SCREW

FOR FRESNEL LENS

Pass safety fixing

through these holes

FRESNEL LENS

BRACKET

106mm

280mm

BRACKET

BRACKETS FIXED WITH 4 x M8x25 BOLTS

The projector should be mounted via its brackets, each using 2 M12 bolts. The brackets attach to the

underside of the projector with 4 M8x25 bolts provided. Always ensure that the projector is firmly

anchored to avoid vibration and slipping whilst functioning. Always ensure that the structure to which

you are attaching the projector is secure and is able to support a weight of 20.1Kg for each PILOT

WASH. For safety the projector should have a secondary fixing with a safety chain through the holes

on the underside of the unit. You can adjust the screw illustrated to let the Fresenel lens in or out for

magnifying/lessening the images or soft/focusing the beams.

WARNING: The projector should NEVER be lifted or carried by the yoke.

FITTING THE LAMP

Loosen the 3 access screws at the rear of the projector and pull the lamp access hatch straight out

from the rear of the projector. (When changing a lamp, you must let the old lamp cool sufficiently

before opening the lamp access hatch). Insert an MSD 250W lamp in the lamp holder.

Close the access hatch carefully and re-tighten the 3 access screws.

LAMP

ACCESS SCREW

LAMP ACCESS HATCH

LAMP

ADJUSTMENT

ACCESS SCREW

LAMP

ADJUSTMENT

LAMP

ADJUSTMENT

Adjust lamp

position by

turning screws

A, B and C

ONLY USE REPLACEMENT

LAMP TYPE: MSD 250W

LAMP ACCESS HATCH

LAMP HOLDER

NOTE: To optimize light output it will be necessary to adjust the lamp alignment to obtain an even

distribution of light within the beam. The three screws (marked A, B, and C) may be gently turned to

center the lamp within the reflector. The projector should be switched on with the shutter open and the

beam focused to do this, it is also advisable to allow the lamp 5 minutes to come up to full brightness

before starting to align it. Note: the three screws will only need a small adjustment to centre the lamp,

do not try to unscrew them completely. Read the rest of this manual and then come back to this

section to align the lamp.

The MSD series are high pressure lamps with external igniters ( ). Care should always be taken

when handling these lamps. Always read the manufacturers "Instructions for use" enclosed with the

lamp.

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POWER SUPPLY - MAINS

FUSE F6.3A/250V

FUSE HOLDER

LEN

Use the plug provided to connect the mains power to the projector paying attention to the voltage and

frequency marked on the panel of the projector. It is recommended that each projector is supplied

separately so that they may be individually switched on and off.

L = BROWN

E = GREEN/YELLOW

N = BLUE

IMPORTANT: It is essential that each projector is correctly earthed and that electrical installation

conforms to all relevant standards.

CONTROL CONNECTIONS

XLR CONNECTORS

DMX IN

DMX OUT DMX 512

PIN FUNCTION

GND

DATA -

DATA +

Connection between controller and projector and between one projector and another must be made

with 2 core screened cable, with each core having at least a 0.5mm diameter. Connection to and from

the projector is via cannon 3 pin XLR plugs and sockets which are included with the projector. The

XLR's are connected as shown in the table above.

Note, care should be taken to ensure that none of the connections touch the body of the plug or each

other. The body of the plug is not connected in any way. The PILOT WASH accepts digital control

signals in standard DMX512 (1990) format.

Connect the controller’s output to the first fixture’s input, and connect the first fixture’s output to the

second fixture’s input. The rest may be deduced by analogy. Eventually connect the last fixture’s

output to a DMX terminator as shown in the figure below.

DMX IN FROM

CONTROLLER

DMX OUT DMX OUT DMX OUTDMX IN DMX IN

TERMINATOR

No. nNo. 1 No. 2

5-PIN AND 3-PIN CONVERSION

PILOT WASH uses 3-pin XLR plug / socket. If your controller uses 5-pin XLR plug / socket, you should

convert 5-pin plug / socket into 3-pin socket / plug as shown below.

5 PIN PLUG

Pin 1: GND (Screen)

Pin 2: Signal (data -)

Pin 3: Signal (data +)

Pin 4: N/C

Pin 5: N/C

3 PIN SOCKET

Pin 1: GND (Screen)

Pin 2: Signal (data -)

Pin 3: Signal (data +)

5 PIN SOCKET

Pin 1: GND (Screen)

Pin 2: Signal (data -)

Pin 3: Signal (data +)

Pin 4: N/C

Pin 5: N/C

3 PIN PLUG

Pin 1: GND (Screen)

Pin 2: Signal (data -)

Pin 3: Signal (data +)

When a DMX 512 signal is received the LED will illuminate green. When not receiving a DMX signal

the green and red LEDs will be off.

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DMX TERMINATOR

At the last fixture in the chain, the DMX output has to be connected with a DMX terminator. This

prevents electrical noise from disturbing and corrupting the DMX control signals. The DMX terminator

is simply an XLR connector with a 120Ω(ohm) resistor connected across pins 2 and 3, which is then

plugged into the output socket on the last projector in the chain. The connections are illustrated below.

PIN 3

PIN 2

120Ω

DMX TERMINATOR CONNECTION

Connect a 120Ω(OHM) resistor across

pins 2 and 3 in an XLR plug and insert

into the DMX OUT socket on the last

unit in the chain.

SETUP OPTIONS - PROJECTOR CONFIGURATION

To browse through the various Setup Options, press the FUNC button consecutively. There are 6

Option codes (1~6), and each code has a specific function. The functions provided are listed in the

following table.

SETUP OPTIONS

CODE CHOICE FUNCTION

Y Reverse Tilt enable - Tilt is reversed

1 N Reverse Tilt disable - Tilt is normal

Y Reverse Pan enable - Pan is reversed

2 N Reverse Pan disable - Pan is normal

3 Microphone activation of Auto Programmes 1 & 2

N Automatic programme 1 enable

4 Y Automatic programme 2 enable

N Automatic programmes 1 or 2

5 Y Master / Slave operation of programmes 1 or 2

Y 16bit Pan/Tilt movement resolution enable

6 N 16bit Pan/Tilt movement resolution disable

7 Reserved

8 Reserved

Once you have selected the desired operation code, press the key UP or DOWN to select “y” (means

ON) or “no “ (means OFF). N = NO, Y = YES.

Press the key ENTER to save the selected function and configuration. If the display is showing “y”,

then the setting has been enabled. In the same way, if it was showing “n” when you pressed ENTER

the option has been disabled.

The Red LED will flash during this operation.

PROJECTOR DMX START ADDRESS

GREEN LED RED LED

FUNC DOWN UP ENTER

Each PILOT WASH must be given a DMX start address so that the correct projector responds to the

correct control signals. This DMX start address is the channel number from which the projector starts

to “listen” to the digital control information being sent out from the controller. The PILOT WASH has 10

channels, so set the No. 1 projector’s address 001, No. 2 projector’s address 011, No. 3 projector’s

address 021, No. 4 projector’s address 031, and so on.

The display shows the DMX start address after the projector is switched on (if you have already set

the DMX start address and saved it, the screen will display the last setting).

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TO SET THE DMX START ADDRESS

Press the UP or DOWN buttons and the display will show the DMX start address.

Confirm your choice by pressing the ENTER button, this will save and set the DMX start address.

The display will show the latest setting each time the projector is powered up.

To control the projector with a DMX controller the DMX start address must be set.

Ensure that none of the Stand-Alone options are set or they will interfere with correct DMX operation.

DMX CONTROL CHANNEL FUNCTIONS

The PILOT WASH uses 10 DMX channels. They are listed in the following table.

CHANNEL DMX VALUE DESCRIPTION

Magenta 0-255 From light magenta to dark magenta

(5-7 for 5 secs.) Soft reset – See Note

Yellow 0-255 From light yellow to dark yellow

Cyan 0-255 From light cyan to dark cyan

0-10 Black-out

11-127 Open gradually from shut to full open (dimming)

128-252 Strobe movement from slow to fast

Shutter/Strobe

253-255 Open

Pan 0-255 Pan movement from 0° to 352°

Tilt 0-255 Tilt movement from 0° to 250°

0-27 White

28-54 Red

55-81 Yellow

82-109 Orange

110-136 Green

137-163 Blue

164-191 Ultraviolet

Colour Wheel

192-255 Colours change from slow to fast till rainbow effect

0-31 Open/Clear

32-223 Ribbed glass stepping rotative movement

Effects Wheel 224-255 Frost glass

9 Pan 16bit 0-255 16 Bit Pan resolution

10 Tilt 16bit 0-255 16 Bit Tilt resolution

NOTE

Soft Reset – If the DMX value sent on this channel (1) stays in the range from 5 to 7 for more than 5

seconds, the projector will start a reset sequence (Remote Requested Reset). The electronics are re-

started and all motors moved to their home positions exactly as they do when the power is first

switched on but the lamp is not switched off in this sequence, although the beam will be blacked out.

The channels 9 and 10 are only available when the Setup Option 6 is “ON”.

For the exact setting refer to “Setup Options” section.

STAND-ALONE MODE

The projectors can operate without a controller. They can do this in one of 3 different ways. Stand-

Alone Mode means automatic operation independent of other projectors and can either be automatic

or triggered by music depending on the combination of Setup Options 4 and 5 that are selected.

The projectors can also operate synchronously with each other in Master/Slave mode. To do this they

must be connected together as described above in the Control Connections section with the terminator

inserted in the output of the last slave projector in the chain but, of course, without the controller. The

same type of DMX cables must be used to connect the Master with the Slaves. The appropriate Setup

Options must also be set. See the section on “Setup Options – Projector Configuration” for full details

of the available combinations.

Select one projector as the Master, setting the DMX start address at random. Regard the other

projectors as the slaves setting all DMX start addresses to “001”.

Never have more than ONE (1) projector configured as Master or the system will not work.

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MAINTENANCE

If the projector’s lens becomes damaged or broken it should be replaced.

If the lamp becomes damaged or deformed in any way it must be replaced.

If the light from the lamp appears dim this would normally indicate that it is reaching the end of its life

and it should be changed at once, old lamps run to the extremity of their life can explode.

If the projector does not function, check the fuses on the power socket of the projector, they should

only be replaced by fuses of the same specified value 6.3A/250V (fast blow, 5mmx20mm).

On the main PCB inside the projector there is also a fuse rated 4A/250V (fast blow, 5mmx20mm).

Should these be damaged call a qualified technician before replacement.

The projector has 2 thermal protection devices that will switch off the projector in case of overheating,

should either of these operate, check that the fans are not blocked, and if they are dirty clean them

before switching on the projector again. Check that the fans are operational, if not call a qualified

technician.

Any maintenance work should only be carried out by qualified technicians.

KEEPING THE PROJECTOR CLEAN

To ensure the reliability of the projector it should be kept clean. It is recommended that the fans should

be cleaned every 15 days. The lens and dichroic colour filters should also be regularly cleaned to

maintain an optimum light output.

Do NOT use any type of solvent on dichroic colour filters.

Cleaning frequency depends on the environment in which the fixture operates: damp, smoke or

particularly dirty surroundings can cause greater accumulation of dirt on the unit’s optics. A soft cloth

and typical glass cleaning products should be used in cleaning. It is recommended to clean the

external optics at least once every 20 days and clean the internal optics at least once every 30 / 60

days.

Do not use any organic solvent, e.g. alcohol, to clean the housing of the apparatus.

TROUBLESHOOTING

PROBLEM ACTION

The projector doesn’t switch on Check the fuses on the power socket.

Replace the lamp.

The lamp comes on but the

projector doesn’t respond to the

controller

Make sure that the projector is correctly DMX configurated.

Replace or repair the DMX cable.

The projector only functions

intermittently

Make sure the fans are working and not dirty, and the

ventilation slots are not dirty.

The beam appears dim Replace a new lamp with the specified type and rating.

Check the optics are clean.

The projected image appears to

have a halo

Carefully clean the optical group lenses and the projector

components.

Defecting projection Check the lens are not broken.

Remove dust or grease stored on lenses.

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TECHNICAL DATA

POWER SUPPLY:

230V AC 50Hz

Other Voltages Available To Order:

240V, 220V, 200V, 120V, 100V AC 50/60Hz

POWER CONSUMPTION:

480W at 220V

LAMP:

Type: MSD 250W discharge lamp

Colour Temperature:

Socket:GY9,5

Manufacturers Rated Lamp Life: 2000hours

COLOURS:

Virtually infinite range of colours obtained by colour mixing cyan, yellow and

magenta.

Separate wheel with 6 dichroic colours plus white and rainbow effect

CONTROL:

DMX 512 – 8 channels plus 2 for High Resolution Pan and Tilt.

Stand-Alone Automatic mode and Master/Slave operation.

FOCUS:

Manual adjustment of Fresnel lens.

SHUTTER, STROBE:

2 Blade shutter for linear dimming from 0 to 100%. Also provides a strobe

effect with speed variable from 1~7 F.P.S. and blackout.

EFFECTS:

Softened or more defined beam.

HEAD MOVEMENT:

Pan 370º Tilt 265º

BEAM ANGLE:

16º

MOTORS:

9 Stepper motors

HOUSING:

Metal and composite plastic (IP20)

DIMENSIONS:

See drawings below

WEIGHT:

20.1kg

PACKED DIMENSIONS:

435mm LONG x 435mm WIDE x 590mm HIGH

PACKED WEIGHT:

22Kg

530 500

370 305

380

230

310

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LIGHT OUTPUT

DISTANCE

BEAM DIAMETER

16º

0m 5m 10m 15m 20m 25m 30m

∅0m 1.4m 2.8m 4.2m 5.6m 7m 8.4m∅∅∅∅∅∅

2610 lux 652 lux 290 lux 163 lux 104 lux 72 lux

PILOT WASHen.doc

10/12

SHUTTER 1 SHUTTER 2 EFFECTS COLOUR MAGENTA YELLOW CYAN

MOTOR 1 MOTOR 2 MOTOR 3 MOTOR 4 MOTOR 5 MOTOR 6 MOTOR 7 MOTOR 8 MOTOR 9

PAN TILT

DC 24V

LOWER FAN

UPPER FAN 2

UPPER FAN 1

CODES COLOURS

RED

YELLOW

ORANGE

BROWN

BLACK

GREEN

BLUE

234

56 71234 12 34 12 34 1234 1234

234 1 4126

- BLACK

+ RED

DISPLAY PCB

A2 A3

A5 A6 A7

B3 B4 B5 B6 B7 B8 B9 B

A10A8

DMX512

F6.3A / 250V

16 PIN

MAIN I.C.

60µF AC 370V

20V / 50W

THERMOSTAT 1

TRANSFORMER

F4A / 250V

FUSE

BALLAST THERMOSTAT 2 IGNITOR

LED2

LAMP

DMX OUT

MSD 250W

256

FUSE

CAPACITOR

MAIN PCB

DMX IN

16 PIN

LED1

ELECTRICAL DIAGRAM

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