ProMinent DULCOLEVEL Bedienungsanleitung

DULCOLEVEL

Radar Level Sensor

www.prominent.com

Original Operating Instructions

Radar Level Sensor DULCOLEVEL............. .................................2

Radarový senzor hladiny náplně DULCOLEVEL..........................17

Radarowy czujnik poziomu napełnienia DULCOLEVEL............... 32

EN | CS | PL

Content

For safe operation, observe the information in the

"Safety" chapter and the handling instructions in these

operating instructions.

Personnel Requirements

All work or actions on the device should only be carried

out by qualiﬁed, trained personnel. The personnel must

meet the following requirements:

Personnel has been authorized by the manufacturer.

Personnel is familiar with national regulations.

The operating instructions have been read and un-

derstood.

Intended Use

The Radar Level Sensor DULCOLEVEL is intended for

commercial and industrial measurement of all types of

process chemicals and liquids in plastic tanks using

radar technology. The measurement is made from the

outside vertically to the medium with a maximum permis-

sible deviation of +/- 4°.

The sensor is not approved for use in hazardous areas,

for ﬂammable or radioactive liquids. The sensor is not

intended for outdoor use.

Content

Safety.....................................................................2

Scope of Delivery....................................................4

Technical Data........................................................5

DULCONNEX Blue App..........................................6

Overview ................................................................6

Function .................................................................7

Application Options ................................................8

LED Status .............................................................9

Mounting..............................................................10

Electrical Installation .............................................11

Initial Startup ........................................................12

Conﬁguration........................................................14

Operation .............................................................15

Cleaning & Maintenance.......................................15

Troubleshooting....................................................16

Safety

3EN

Safety

Repairing

The sensor must not be opened.

Follow the instructions in the troubleshooting chapter.

If repair is necessary, contact ProMinent service.

Notes on Radar Frequencies

Observe the national and regional regulations for the use

of radar frequencies.

The sensor is certiﬁed according to FCC/IC. Further infor-

mation can be found on the nameplate, see page 7.

Disposal

This device is marked in accordance with the

European Directive 2012/19/EU on waste

electronic and electronic equipment (WEEE).

The directive provides the framework for valid

take-back and recycling of waste equipment.

The sensor is made of recyclable materials. Therefore,

take it to a specialized recycling company for disposal.

Observe the applicable national and regional regulations.

Foreseeable Misapplication

Only use the sensor in accordance with its intended use.

Application-speciﬁc hazards may occur if used improperly.

General Safety instructions

The sensor corresponds to the state of the art in com-

pliance with the usual regulations and guidelines. It may

only be operated in a technically perfect and operational-

ly safe condition.

When used with a pump, additionally observe the safety

instructions in the original operating instructions of the

pump.

For use in a plant:

If the radar sensor is integrated in a plant where a rest-

oration of the power supply after failure or a disturbance

of the power supply may lead to dangerous situations, a

device shall be provided in the plant to prevent this.

Modiﬁcations to the Device

Unauthorized conversions or modiﬁcations are expressly

prohibited and can lead to inforeseeable dangers.

For safety reasons, only the accessories speciﬁed by

the manufacturer may be used.

If modiﬁcations are necessary, contact ProMinent

service, see "Troubleshooting" on page 16.

EN 4

Check the scope of delivery:

Sensor

Plug-in power supply (part no.

1121352) or PLC connection cable

(part no. 1022537)

Optional accessories e.g. mounting

plate (part no. 1119041)

Documentation

Optional accessories for your sensor can

be found in the ProMinent WebShop* or

ordered from your local sales person.

Screws for the mounting holes are not

included in the scope of delivery.

Use screws with a diameter ≤5mm or

≤M5.

* The WebShop is only available in selected

countries. Please check your local ProMinent

website to see if there is one available in your

country.

Scope of Delivery

Operating

Instruction

5EN

Technical Data

Maximum angle +/- 4°

Measuring range 0.1-15 m

Measurement accuracy +/- 5 mm

Electrical connection 18-30 VDC

1.8 Wmax 0.1 A

Note: Power is supplied via a 100-240 V plug-in power supply unit (24 V

supply voltage) or via the PLC (24 V DC voltage SELV)

Degree of protection Protection against contact and moisture in accordance with IP 66

(EN 60529) and NEMA-4X/indoor (NEMA 250) if powercable or 0/4-20mA

cable is connected properly.

Degree of pollution 2

Power supply Overvoltage category II

Height max. 2,000 m (ASL)

Ambient humidity max. 95 %

Temperatures

Storage temperature -10 °C to +50 °C

Environmental temperature -10 °C to +45 °C

Note: The sensor is not intended for outdoor use.

Operational temperature +1 °C to 45 °C

Signal mA output 0/4-20 mA galvanically isolated, max. load 450 Ω.

Range adjustable via Bluetooth® with DULCONNEX Blue app.

1 Power connection

Alternatively connection cable to PLC.

2 Radar sensor

3 Alignment bracket for mounting with strap

4 Status LED

5 Nameplate

6 Mounting holes (e. g. for mounting with plate)

DULCONNEX Blue App Overview

About the App

When you open the app, the dash-

board appears. At the bottom of the

screen you will ﬁnd the most import-

ant sections:

Devices

Overview of connected and pai-

red devices

Conﬁguration

Archive and management of diffe-

rent conﬁgurations

Menu

General settings for the app

Download the DULCONNEX Blue App

to conﬁgure the sensor via smartphone

or tablet.

Only for ProMinent devices with

Bluetooth®option.

7EN

Nameplate

The nameplate contains the most important data for

identiﬁcation and use of the sensor.

Overview

ProMinent GmbH

Im Schuhmachergewann 5-11

69123 Heidelberg, Germany

Mat.No. 1120573

Ser.No.

MD:

FCC ID: 2A94C-1120573

IC: 30005-1120573

e. g. 20220808234

e. g. 07/2022

Type

El. connection

Measuring range

IP66

DulcoLevel

18 - 30 V

1.8 Wmax 0.1 A

0.1 - 15m

Function

The level sensor DULCOLEVEL is a radar sensor for

level measurement of all types of liquids in plastic

tanks and IBC storage tanks:

Measures the distance between the sensor and

the surface of the liquid.

Contactless measurement through the plastic wall

of the tank.

Suitable for all ProMinent plastic storage tanks as

well as plastic tanks from other suppliers.

Conﬁgure the sensor by using the DULCONNEX

Blue App.

Notice: Use of a Mixer

When using a mixer, the height of the liquid level may

change. This can lead to incorrect measurement

results. An even liquid level is required for a reliable

measurement result. Select the measuring point out-

side the ﬂow if possible.

Notice: You need the last 4 digits of the serial number

(Ser.No. on the nameplate) to connect the sensor with

the DULCONNEX Blue App (see Initial Start-up).

In the example shown, this corresponds to the digits

"8234".

Notice: The QR code on the nameplate is for

ProMinent internal purposes only.

The device meets the requirements for electrical safety

according to EN 61010-1. The device meets the require-

ments of the Radio Equipment Directive 2014/53/EU and

the RoHS Directive 2011/65/EU and is CE marked.

Application Options

Fieldbus

0/4-20 mA

The sensor can be used in different

constellations. You always need the

DULCONNEX Blue App for setup,

conﬁguration and operation.

2. Data transfer through pump with

PLC (Fieldbus)*. Connecting sensor and

pump with app.

3. Direct data transfer to PLC through

0/4-20 mA. Conﬁguration through app.

1. Data transfer through pump with

DULCONNEX* (optional). Connecting

sensor and pump with app.

* For information on the connection pump to DULCONNEX or PLC, please refer to the operating instructions of the pump.

Notice: For the

wiring diagram see

"Electrical Installa-

tion" on page 11.

9EN

LED Status

LED Signal Meaning

LED ﬂashes blue at intervals of 1 s. Sensor is ready to be paired.

LED lights blue continuously. Sensor is coupled with pump.

LED ﬂashes blue 2 times per second. Sensor identiﬁcation was triggered in the app.

Sensor is paired with the app, not with the pump.

LED lights green continuously. The level is in allowed range above low volume and below

maximum volume.

LED lights yellow continuously. The level is either below low volume or above maximum volume.

LED lights red continuously. The level is either below empty tank setting or above overﬁll setting.

LED ﬂashes alternately blue and red. Update in progress.

LED ﬂashes permanently red. Error. Observe the notes in the app and the "Troubleshooting"

chapter.

2 m

≥ 20 cm

Observe the following mounting instructions:

Tilting the sensor can lead to measurement errors.

Always mount the sensor horizontally.

Secure the sensor against movement. Also ensure

that the tank is standing securely.

Make sure that the tank surface and the sensor bot-

tom are clean.

The tank must be easily accessible (min. 80 cm

around the tank).

Mount Sensor

You can mount the sensor with the mounting plate,

straps or your own ﬁxtures.

Mounting

Notice: Mount sensor horizontal to tank with a maxi-

mum incline of +/- 4°.

Mount Sensor with Mounting Plate

To attach the sensor to the plate, screw the sensor to the

mounting holes provided on both sides using a screw

with a diameter ≤5mm or ≤M5.

As an alternative to the mounting plate, you can also use

other equipment.

Never drill through the tank! Liquids can leak out.

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