ProMinent Makro 5 Series Bedienungsanleitung

Diaphragm Metering Pump

ProMinent® Makro/ 5 M5Ma

Operating instructions

Two sets of operating instructions are required for the safe, correct and proper operation of the metering pumps: The

product-specific operating instructions and the "General Operating Instructions for ProMinent® motor-driven metering

pumps and hydraulic accessories".

Both sets of operating instructions are only valid when read together.

Original Operating Instructions (2006/42/EC)Part no. 985753 BA MAK 005 10/11 EN

Please carefully read these operating instructions before use! · Do not discard!

The operator shall be liable for any damage caused by installation or operating errors!

Technical changes reserved.

985754, 1, en_GB

ProMinent Dosiertechnik GmbH

Im Schuhmachergewann 5-11

69123 Heidelberg

Germany

Telephone: +49 6221 842-0

Fax: +49 6221 842-617

email: [email protected]

Internet: www.prominent.com

Read the following supplementary information in its entirety!

Should you already know this information, you have an even

greater need of the Operating Instructions.

The following are highlighted separately in the document:

nEnumerated lists

Instructions

ðOutcome of the handling instructions

- see (reference)

Information

This provides important information relating to the cor‐

rect operation of the device or is intended to make

your work easier.

Safety notes

Safety notes are identified by pictograms - see Safety Chapter.

Two sets of operating instructions are required for the safe, correct

and proper operation of the metering pumps: The product-specific

operating instructions and the "General Operating Instructions for

ProMinent® motor-driven metering pumps and hydraulic accesso‐

ries".

Both sets of operating instructions are only valid when read

together.

Please read these operating instructions carefully before use! Do

not discard!

Please state identity code and serial number, which you can find

on the nameplate when you contact us or order spare parts. This

enables the device type and material versions to be clearly identi‐

fied.

In order to make it easier to read, this document uses the male

form in grammatical structures but with an implied neutral sense. It

is aimed equally at both men and women. We kindly ask female

readers for their understanding in this simplification of the text.

Supplementary information

Fig. 1: Please read!

General user instructions

State the identity code and serial

number

General non-discriminatory approach

Supplemental instructions

Table of contents

1 Identity code.......................................................................... 5

2About this pump.................................................................... 7

3 Safety chapter....................................................................... 8

4 Storage, transport and unpacking....................................... 14

5 Overview of equipment, control elements........................... 16

6 Functional description......................................................... 19

7 Assembly............................................................................ 21

8 Installation........................................................................... 24

8.1 Installation, hydraulic.................................................. 24

8.2 Installation, electrical.................................................. 26

9 Start up............................................................................... 29

10 During use........................................................................... 31

11 Maintenance....................................................................... 32

12 Repairs................................................................................ 37

12.1 Replacing the membrane.......................................... 38

12.2 Valve repair............................................................... 40

12.2.1 Double ball valves.................................................. 40

12.2.2 Single ball valves................................................... 41

12.2.3 Plate valves........................................................... 42

13 Troubleshooting.................................................................. 45

14 Decommissioning and disposal.......................................... 48

14.1 Decommissioning..................................................... 48

14.2 Disposal.................................................................... 50

15 Technical data..................................................................... 51

15.1 Performance data..................................................... 51

15.2 Accuracy................................................................... 52

15.2.1 Reproducibility....................................................... 52

15.2.2 Metering precision................................................. 52

15.3 Viscosity.................................................................... 52

15.4 Wetted materials....................................................... 53

15.5 Ambient conditions................................................... 53

15.5.1 Temperatures........................................................ 53

15.5.2 Air humidity............................................................ 54

15.6 Housing degree of protection.................................... 54

15.7 Stroke sensor (option), intrinsically safe................... 55

15.8 Filling volumes.......................................................... 55

15.8.1 Gear oil.................................................................. 55

15.9 Sound pressure level................................................ 55

15.10 Compatibility........................................................... 56

15.11 Supplement for modified versions.......................... 56

16 EC Declaration of Conformity............................................. 57

17 Index................................................................................... 59

Table of contents

1 Identity code

M5Ma Makro/ 5 diaphragm metering pump

Power end type

H Main power end

D Main power end, doubled

A Add-on power end

B Add-on power end doubled

Type:

bar l/h

041540 4 1540

041900 4 1900

042600 4 2600

043400 4 3400

044000 4 444000

Dosing head material

PC PVC

PV PVDF

TT PTFE + 25 % carbon

SS Stainless steel

Seal material

T PTFE

Displacement body material

T Metering diaphragm with PTFE coating

Dosing head version

1 with valve spring, Hastelloy C; 0.1 bar

Hydraulic connector

0 Standard connection

1 Union nut and PVC insert

2 Union nut and PP insert

3 Union nut and PVDF insert

4 Union nut and SS insert

Version

0With ProMinent® logo, no frame

1Without ProMinent® logo, no frame

AWith ProMinent® logo, with single frame

BWith ProMinent® logo, with double frame

Identity code

M5Ma Makro/ 5 diaphragm metering pump

CWith ProMinent® logo, with triple frame

DWith ProMinent® logo, with quadruple frame

M Modified* * order-related version, for pump

features see order paperwork

Electric power supply

S 3 ph, 230 V/400 V 50/60 Hz (WBS)

L 3 ph, 460 V, 60 Hz, (Exe, Exd)

P 3 ph, 230 V/400 V 50 Hz (Exe, Exd)

R Variable speed motor 4 pole, 230/400 V (R 1:5)

N 1 ph, 115 V, 60Hz

V(0) Motor with integral frequency converter

V(2) Motor with integral frequency converter (Exd)

Z Speed control 230/400 V assy.

5 No motor, with gear IEC 100

6 No motor, with gear IEC 112

0 No motor, no gear

Motor version

0 IP 55 (Standard) ISO class F

1 Exe version ATEX-T3

2 Exd version ATEX-T4

A Power end ATEX design

Stroke sensor

0 No stroke sensor

1 Stroke sensor (Namur), intrinsically safe

Stroke length adjustment

0 Stroke length adjustment, manual

3 Control drive 230 V 0-20 mA

4 Control drive 230 V 4-20 mA

5 Control drive 115 V 0-20 mA

6 Control drive 115 V 4-20 mAz

Applications

0 standard

Identity code

2 About this pump

The ProMinent® Makro/ 5 diaphragm metering pump is fitted as

standard with a 3 kW wide range AC motor. The stroke length can

be adjusted between 0...20 mm. The spheroidal graphite housing

can be combined with up to 7 liquid end sizes and 5 gear reduction

ratios (integrated in the spur geared motor). The liquid ends are

available in various material combinations which can be matched

to the feed chemicals being metered.

The ProMinent® Makro/ 5 externally mounted metering pump can

be combined with the Makro/ 5 main power end to form a double or

multiple pump. A main power end can be combined with up to four

add-on power ends. One power end can be used both as a single

or a double head version.

The double head versions are fitted with a second liquid end which

operates in push-pull mode (Boxer principle).

All pumps

Externally mounted pumps

Double head version

About this pump

3 Safety chapter

The following signal words are used in these operating instructions

to denote different severities of danger:

Signal word Meaning

WARNING Denotes a possibly dangerous

situation. If this is disregarded,

you are in a life-threatening sit‐

uation and this can result in

serious injuries.

CAUTION Denotes a possibly dangerous

situation. If this is disregarded,

it could result in slight or minor

injuries or material damage.

The following warning signs are used in these operating instruc‐

tions to denote different types of danger:

Warning signs Type of danger

Warning – hand injuries.

Warning – high-voltage.

Warning – flammable sub‐

stances.

Warning – hot surface.

Warning – danger zone.

nThe pump may only be used to meter liquid metering chemi‐

cals.

nIn potentially explosive atmospheres in zone 1, device category

II 2G of explosion group II C, the pump must only be operated

according to the with the relevant nameplate (and the respec‐

tive EC Declaration of Conformity) for pumps for potentially

explosive atmospheres complying with Directive 94/9/EC in

accordance with the European guidelines. The explosion

group, category and degree of protection identified on the

marking must correspond with or be better than the given con‐

ditions in the intended field of application.

Identification of safety notes

Warning signs denoting different

types of danger

Correct and proper use

Safety chapter

nThe pump may only be started up after it has been correctly

installed and commissioned in accordance with the technical

data and specifications contained in the operating instructions.

nThe general limitations with regard to viscosity limits, chemical

resistance and density must be observed - see also ProMinent

resistance list (In the product catalogue or at

www.prominent.com

nAny other uses or modifications are prohibited.

nPumps without the relevant nameplate (and the respective EC

Declaration of Conformity) for pumps for potentially explosive

atmospheres must never be operated in potentially explosive

atmospheres.

nThe pump is not intended for the metering of gaseous media or

solids.

nThe pump is not intended for unprotected outside use.

nThe pump is only approved to meter flammable liquids, if the

operator takes appropriate safety measures.

nThe pump should only be operated by trained and authorised

personnel, see also

Ä ‘Qualification of personnel’ on page 9

nYou are obliged to observe the information contained in the

operating instructions at the different phases of the device's

service life.

In hazardous locations only the following combinations of identity

code variants is permitted:

Combi‐

nations

Identity code specification values

1 Electric power supply L, P

Motor version 1,2, V(2)

Stroke length adjustment 0, G, H

2 Electric power supply 0, 5.6

Motor version A

Stroke length adjustment 0, G, H

Activity Qualification level

Storage, transport, unpacking Instructed person

Assembly, installation of

hydraulic system

Technical personnel, service

Installation, electrical Electrical technician

Operation Instructed person

Maintenance, repair Technical personnel, service

Qualification of personnel

Safety chapter

Activity Qualification level

Decommissioning, disposal Technical personnel, service

Troubleshooting Technical personnel, electrical

technician, instructed person,

service

Explanation of the terms:

Technical personnel

A qualified employee is deemed to be a person who is able to

assess the tasks assigned to him and recognise possible dangers

based on his/her technical training, knowledge and experience, as

well as knowledge of pertinent regulations.

Note:

A qualification of equal validity to a technical qualification can also

gained by several years employment in the relevant work area.

Electrical technician

Electrical technicians are deemed to be people, who are able to

complete work on electrical systems and recognize and avoid pos‐

sible dangers independently based on their technical training and

experience, as well as knowledge of pertinent standards and regu‐

lations.

Electrical technicians should be specifically trained for the working

environment in which the are employed and know the relevant

standards and regulations.

Electrical technicians must comply with the provisions of the appli‐

cable statutory directives on accident prevention.

Instructed person

An instructed person is deemed to be a person who has been

instructed and, if required, trained in the tasks assigned to him/her

and possible dangers that could result from improper behaviour, as

well as having been instructed in the required protective equipment

and protective measures.

Service

Customer Service department refers to service technicians, who

have received proven training and have been authorised by ProMi‐

nent or ProMaqua to work on the system.

WARNING!

Warning of dangerous or unknown feed chemical

Should a dangerous or unknown feed chemical be

used: It may escape from the hydraulic components

when working on the pump.

– Take appropriate protective measures before

working on the pump (e.g. safety glasses, safety

gloves, ...). Observe the safety data sheet for the

feed chemical.

– Drain and flush the liquid end before working on

the pump.

Safety notes

Safety chapter

Dieses Handbuch passt für folgende Modelle

Inhaltsverzeichnis

Andere ProMinent Wasserpumpe Handbücher

ProMinent

ProMinent delta Verdrahtungsschema

ProMinent

ProMinent Sigma 1 Series Betriebsanleitung

ProMinent

ProMinent Makro/ 5 HK Bedienungsanleitung

ProMinent

ProMinent CONCEPT PLUS Series Bedienungsanleitung

ProMinent

ProMinent gamma/ L Bedienungsanleitung

ProMinent

ProMinent DULCO flex DFAa Bedienungsanleitung

ProMinent

ProMinent alpha Betriebsanleitung

ProMinent

ProMinent Sigma2 S2Cb Bedienungsanleitung

ProMinent

ProMinent SCKa Series Bedienungsanleitung

ProMinent

ProMinent Sigma/ 1 Basic S1Ba Bedienungsanleitung

ProMinent

ProMinent Hydro/ 2 Bedienungsanleitung

ProMinent

ProMinent Beta BT4b Bedienungsanleitung

ProMinent

ProMinent Duodos 10 Bedienungsanleitung

ProMinent

ProMinent DULCO flex Control DFYa Verdrahtungsschema

ProMinent

ProMinent DULCOflex DFDa Bedienungsanleitung

ProMinent

ProMinent Sigma/3 Basic S3Ba Series Bedienungsanleitung

ProMinent

ProMinent Hydro 2 Series Bedienungsanleitung

ProMinent

ProMinent Duodos 50 PPS Bedienungsanleitung

ProMinent

ProMinent Sigma 2 S2Cb Bedienungsanleitung

ProMinent

ProMinent Meta MTKa Bedienungsanleitung

ProMinent

ProMinent Orlita Evolution Bedienungsanleitung

ProMinent

ProMinent alpha Series Betriebsanleitung

ProMinent

ProMinent Sigma / 2 Basic S2Ba Bedienungsanleitung

ProMinent

ProMinent Hydro/4 HP4a Bedienungsanleitung

Beliebte Wasserpumpe Handbücher anderer Marken

Neptun

Neptun NPHW 5500 Bedienungsanleitung

Sensidyne

Sensidyne Gilian BDX-II Montage- und Bedienungsanleitung

Draper

Draper 47808 Bedienungsanleitung

Trolla

Trolla 12820 Bedienungsanleitung

Sunfab

Sunfab SVH Series Bedienungsanleitung

WilTec

WilTec 50740 Bedienungsanleitung

Fieldmann

Fieldmann FVC 5015 EK Bedienungsanleitung

Everbilt

Everbilt EFSUB5-122HD Bedienungsanleitung

Graco

Graco Husky 3300e Bedienungsanleitung

esotec

esotec 101018 Bedienungsanleitung

Becker

Becker BASIC VASF 2.80/1-0.AC230 Bedienungsanleitung

Sykes AmeriPumps

Sykes AmeriPumps GP100M Fehlerbehebungshandbuch

DUROMAX

DUROMAX XP WX Series Bedienungsanleitung

BRINKMANN PUMPS

BRINKMANN PUMPS SBF550 Bedienungsanleitung

Franklin Electric

Franklin Electric IPS Bedienungsanleitung

Xylem

Xylem e-1532 Series Bedienungsanleitung

Milton Roy

Milton Roy PRIMEROYAL Bedienungsanleitung

STA-RITE

STA-RITE ST33APP Bedienungsanleitung