Prorack K160 Bedienungs- und Installationshandbuch

K160

Fitting Kit

EN Fitting Instructions for Basic Carrier

x 2 x 2 x 2 x 2

Revision No: 4C 1

Fitting Kit K160

MAX kgs (lbs)

W/P WHD

Toyota

Hilux Xtra Cab, 2dr Ute 04-+ EU 75 kgs (165 lbs) 75 kgs (165 lbs)

Hilux Single Cab, 2dr Ute 05-+ ZA 25 kgs (55 lbs) 25 kgs (55 lbs)

Hilux Single Cab, 2dr Ute 05-+ EU 25 kgs (55 lbs) 25 kgs (55 lbs)

Hilux Xtra Cab, 2dr Ute May 05-+ AU 75 kgs (165 lbs) 75 kgs (165 lbs)

Hilux Xtra Cab, 2dr Ute May 05-+ NZ 75 kgs (165 lbs) 75 kgs (165 lbs)

Hilux Single Cab, 2dr Ute May 05-+ AU 25 kgs (55 lbs) 25 kgs (55 lbs)

Hilux Single Cab, 2dr Ute May 05-+ NZ 25 kgs (55 lbs) 25 kgs (55 lbs)

Fitting Kit EN

K160

First Time Installation

●Remove parts from inside the package and

check. Contact your dealer if any parts are

missing or damaged.

●This kit fits type A, B, C and D.

●These instructions show type A crossbar

fitted. They also apply to type B, C and D.

NOTE: Clamp images in these instructions may

not be representative of the clamps in this kit

Fitting Kit EN

K160

●Use keys to remove covers.

●Use hex screwdriver to reverse adjusting

screw 10 turns.

●Press adjusting screw and pull crossbar

legs out. Refer to the crossbar instructions

for crossbar adjustment.

●Ensure each end of the crossbar is

adjusted equally.

Fitting Kit EN

K160

●Remove locking screw.

●Apply protective strip as shown.

Trim if required.

●Letters refer to the part numbers stamped

on clamps.

●Clamp Part Number:

A = 388A

B = 390A

Fitting Kit EN

K160

●Attach clamp to each leg. NOTE; clamps

may have labels showing their positions on

the vehicle (For example; "Front Right").

●Refit locking screw so that it goes through

the hole in the clamp. Do not begin to

tighten the locking screw.

●Fit rubber pad (supplied with crossbar) to

foot.

Fitting Kit EN

K160

●Make sure the pad fits into the holes

underneath the foot.

Fitment

●Place crossbar on vehicle. Minimum

recommended spacing between the bars is

700mm (27 1/2") (unless otherwise stated).

●Clamps directly to edge of roof under the

doors

●Please check the rear of this manual for

information relating specifically to your

vehicle.

●Adjust the legs on the crossbar so that they

are positioned equally from the ends of the

crossbar, and the clamps engage firmly on

the body work of the vehicle.

●Rear clamps sit above the rear window.

Fitting Kit EN

K160

●Tighten adjusting screw to 5 Nm (3.7 ft lb).

●Tighten locking screw on both legs evenly.

●Check crossbar is securely attached to the

vehicle.

Fitting Kit EN

K160

●Use keys to fit and lock covers

CAUTION: Recheck all fasteners immediately after

a load is applied to the crossbars.

Regularly check screws are tight.

Fitting Kit EN

K160

Maintenance

●Clean the car roof and surfaces of the

product that will be in contact with the car

roof.

●Follow the fitting instructions for fitting the

product to your vehicle. Make sure all steps

are carried out in order.

●Set crossbars a minimum distance of

700mm (27 1/2") apart where no other

distance is specified in the fitting

instructions. This is especially important

when carrying long loads.

●Check unit is securely attached whenever

you refit it to the vehicle. If the unit feels

loose, refer to the fitting instructions and

readjust.

●Some glass/panoramic roofs and radio

antennae may not be able to be used when

the product is fitted.

●Do not modify this product.

●Refer to the maximum permitted load

capacity specified in the fitting instructions.

Do not exceed the vehicle manufacturers

roof load rating if it is lower than the

maximum load capacity specified in the

fitting instructions.

●Loads should not overhang the sides of the

product and be evenly distributed with the

lowest possible centre of gravity.

●Long loads should be secured with non-

elastic straps to the front and rear of the

vehicle.

●Objects with pointed ends (e.g. ski poles)

should be carried with the pointed ends to

the rear of the vehicle.

●Remove all loose or removable objects

from the load prior to loading.

●Make sure all loads are securely fastened

with non-elastic straps. Check regularly

during longer journeys.

●A loaded roof rack system can alter the

performance of your vehicle. Be especially

aware of the effects of side winds,

changing of direction, and braking

performance. Avoid rapid acceleration and

deceleration. Drive carefully.

●Note that the total height of the vehicle

increases when upright loads are carried.

●Products should be locked during transport

if they have locks fitted.

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