Prorack K544 Bedienungsanleitung

K544

Fitting Kit

EN Fitting Instructions for Basic Carrier

x 1 x 4 x 4 x 8

x 8 x 4 x 4 x 4

Revision No: 3C 1

Fitting Kit K544

MAX kgs (lbs)

W/P WHD

Toyota

Hilux Double Cab, 4dr Ute 05-12 EU 75 kgs (165 lbs) 100 kgs (220 lbs)

Hilux Double Cab, 4dr Ute 05-12 ZA 75 kgs (165 lbs) 100 kgs (220 lbs)

Hilux Double Cab, 4dr Ute 05-12 CN 75 kgs (165 lbs) 100 kgs (220 lbs)

Hilux Double Cab, 4dr Ute 12-+ NZ 75 kgs (165 lbs) 100 kgs (220 lbs)

Hilux Double Cab, 4dr Ute 12-+ EU 75 kgs (165 lbs) 100 kgs (220 lbs)

Hilux Double Cab, 4dr Ute 12-+ ZA 75 kgs (165 lbs) 100 kgs (220 lbs)

Hilux Double Cab, 4dr Ute May 05-12 NZ 75 kgs (165 lbs) 100 kgs (220 lbs)

Hilux Double Cab, 4dr Ute May 05-Aug 11 AU 75 kgs (165 lbs) 100 kgs (220 lbs)

Hilux Double Cab, 4dr Ute Sep 11-+ AU 75 kgs (165 lbs) 100 kgs (220 lbs)

Hilux DoubleCab (Mexico), 4dr Truck 05-11 US 75 kgs (165 lbs) 100 kgs (220 lbs)

Hilux DoubleCab, 4dr Truck 12-+ US 75 kgs (165 lbs) 100 kgs (220 lbs)

Fitting Kit EN

K544

Items you will require:

●Tape measure

Pen

Flat-head screwdriver

Craft knife

Side cutters or tin snips

Hammer

8mm (3/8") punch

Cordless drill

Depth stop

Vacuum cleaner

Rust inhibitor

Small paint brush

Neutral cure silicon sealant

Rivet gun

Attention:

●Attaches with riveted mounts under rubber

ditch mould. Professional installation

advised.

First Time Installation

●Remove parts from inside the package and

check. Contact your dealer if any parts are

missing or damaged.

Fitting Kit EN

K544

●This kit fits type A, B, C and D.

●These instructions show type A crossbar

fitted. They also apply to type B, C and D.

●Use keys to remove covers.

●Use hex screwdriver to reverse adjusting

screw 10 turns.

Fitting Kit EN

K544

●Press adjusting screw and pull crossbar

legs out. Refer to the crossbar instructions

for crossbar adjustment method.

●Ensure each end of the crossbar is

adjusted equally.

●Adjust crossbar in or out to suit vehicle.

●Please check the front of this manual for

information relating specifically to your

vehicle.

●Remove plastic clamp block by gripping bar

leg with fingers and push firmly with

thumbs until clamp block drops out behind

leg.

Fitting Kit EN

K544

●Select plastic internal block (from fitting kit)

and insert into foot.

●Repeat for all legs.

●Fit rubber pads (supplied with fitting kit) to

foot. Pad may vary in shape to that shown.

●Make sure the pad fits into the holes

underneath the foot.

●RECOMMENDED POSITION DUE TO

AIRBAGS IN ROOF:

Front: above centre door pillar (as shown).

Rear: 700mm (27 1/2") rearwards from

centre door pillar.

●Apply masking tape to vehicle roof in all

four positions.

●Mark reference point on masking tape with

a pen.

Fitting Kit EN

K544

Permanent Mount Fitment

●Carefully cut tape to seperate ditch mould

from roof.

●Repeat for all four positions.

●Ditch mould held at each end by:

A = Plastic retaining clip.

B = Double sided tape.

●Apply protective tape as shown.

●Carefully remove ditch mould at the front

position with flat-head screwdriver.

Fitting Kit EN

K544

●Unhook rubber ditch mould from plastic

retaining clip (A) and double sided tape (B).

Lift ditch mould up and out of the channel.

●Completely remove from the vehicle.

●The rubber ditch mould is to be re-installed

on the vehicle later.

●Line up the centre hole in the mounting

block with the marked reference points.

●Wrap tape around rubber ditch mould to

mark end position of mount.

●Turn rubber ditch mould over.

●Place on a workbench.

From the bottom, cut 3/4 of the way

through the rubber ditch mould as shown.

Blade should contact steel strip.

Fitting Kit EN

K544

●Carefully cut rubber ditch mould between

faces along steel strip.

A = Top face

B = Bottom face

●A = Top

B = Bottom

C = Steel strip

D = Removed excess

●Check fit.

Fitting Kit EN

K544

●Cut steel strip in centre using side cutters.

●Lift and cut steel strip at each end.

●Remove cut peices of steel strip.

●Repeat for all four positions.

●Turn rubber ditch mould over.

●Punch 8mm (3/8") hole through top of

rubber ditch mould, centered on mark as

shown.

Remove excess from hole.

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