Quadratec QuadraTop Bedienungs- und Wartungsanleitung
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QuadraTop®Fabric
Replacement Soft Top
Installation Manual for ’07-’18 2-Door Wrangler (JK)
Loss of vehicle control involves risk of death or serious injury,
particularly to parts of your body not restrained within vehicle.
This product is intended for weather protection only and should
not be relied upon to contain occupants in the event of an accident
or to protect from either ground contact or falling objects.
To reduce risk of accident or injury:
•ALWAYS WEAR SEATBELTS
•Always keep head, arms & body parts within vehicle.
•Fully secure or stow the soft top before driving according
to instructions. Never try to latch or fold soft top while driving.
Do not use if damaged or worn.
•Read and follow all instructions & warnings accompanying
this product, in your vehicle owner’s manual and Off Road
Driving Supplement.
RISK OF EYE INJURY. Safety glasses should be worn at all times
while installing or maintaining this product.
PARTS LIST:
FABRIC TOP - QTY 1
QUARTER WINDOW, RIGHT - QTY 1
QUARTER WINDOW, LEFT - QTY 1
REAR WINDOW - QTY 1
HEADER FOAM PACK - QTY 1
FABRIC SPRING GUARDS - QTY 2
REQUIRED TOOLS:
SAFETY GLASSES
MASKING TAPE
PHILLIPS SCREW DRIVER
T-15 TORX DRIVER OR BIT
PLIERS
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Important: Existing soft top hardware
required to install this top. Check to
make sure your hardware looks like
the picture to the left.
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Before You Begin Soft Top Installation:
Congratulations on your purchase of the
QuadraTop! This high quality soft top is
designed to provide years of protection
from whatever nature can throw at you!
We have used only the finest materials
in creating this soft top but like any
product that is exposed to the elements,
there is some general maintenance that
is required to keep your QuadraTop
looking like new. Please see page 14
for these important maintenance tips as
well as page 15 for available hardware
components that may have been lost or
worn over the years.
Thank you again for your purchase and
let’s start the installation process!
When unpacking, check to make sure all
parts are included. If any part is missing
or broken, please call Quadratec
Customer Service at 800-745-6037
as soon as possible.
Important: Make sure you become
familiar with the installation process
of this top by reading the following
instruction sheet thoroughly.
Important Safety Information:
Your QuadraTop®soft top is intended
to increase the utility and enjoyment of
your off-road capable vehicle. Before
installation, please take a moment to
review the following safety information
and installation instructions. Important
safety information is generally preceded
by one of three signal words indicating
the relative risk of injury.
The signal words mean:
a hazardous situation which, if not avoided, could result in death or
serious injury. You CAN be KILLED or SERIOUSLY HURT if you don’t
follow instructions.
a hazardous situation which, if not avoided, could result in minor or
moderate injury. You CAN be moderately HURT and also may suffer
property damage if you don’t follow instructions.
Careful attention is required to this instruction or operation but does
generally not relate to personal injury. Damage to your Quadratec®
product or other property may result if you don’t follow instructions.
This product is designed to fit over your original factory soft top
hardware. Please see the image below to make sure you have the
complete and correct hardware for this top.
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For a smooth fit and ease of installation, this top should be installed
at temperatures above 72 degrees. Below this temperature, the fabric
may contract an inch or more making it difficult to install. We highly
recommend taking the top out of the package and letting it sit inside
a warm place or direct sunlight for 1-2 hours before you install the top.
When warm, this top will install quickly.
Please also note that it is normal for fabric to contract and wrinkle
when stored in the shipping carton. In a few days the fabric will relax
and wrinkles will disappear.
Soft Top Removal: If no previous soft top is present, skip to page 5
Fig 1 Fig 2
Step 1A: Remove Existing Top Fabric
Remove your existing Soft top Fabric.
After verifying that you have the correct
factory original bow system and hard-
ware, remove the existing soft top from
the vehicle. This process will entail re-
moving all Quarter windows, unscrew-
ing the top from the rear bows and
removing the fabric from the windshield
header by unscrewing 19 or 27 header
screws (Depending on model year). See
Step 1b on next page for proper removal
of header fabric. Make sure you keep all
screws and fasteners in a safe place
after removal. You will be using them
again later in the installation.
See Figs 1, 2, 3 & 4. Once the soft top is
removed, inspect all of your hardware to
make sure no parts are bent or missing.
Fig 3 Fig 4
Remove Quarter
Windows
Remove
Header
Screws
Remove Bow
Screws
Remove Header
Corner Screws
Remove 19 or 27 Screws
(Model year Dependent)
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Fig 5 Fig 6
Step 1B: Remove Existing Top Fabric
Detach your old Soft Top Fabric from
the Header. For Model Years 2010-2018
Only: You will need to peel back the
corner foam and unscrew the cable
attachment on both ends of the header
using a T-15 Torx.
For Model Years 2007-2009 Only:
You will need to peel back the foam
and remove the two corner screws
that hold a plastic mounting flange
located in the same vicinity.
See Figs 5, 6, 7 & 8.
Fig 7 Fig 8
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Soft Top Installation:
The following header installation will be easier to accomplish with the
help of another person. This step will most likely be the most difficult
step in the install and you should take your time. The easiest way to
install this header is standing on the front seats facing forward.
We suggest placing a towel or cover on the seats to protect them from
dirt and debris from your shoes. Once the soft top header fabric is
installed in the factory header, the remaining installation should be
very straight forward.
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Step 3: Center New Fabric on
Windshield Header with Tape
Slide the sewn in extrusion along the
front edge of the top into the channel of
the lower header that is secured to the
windshield in step one (See Fig 11).
Locate and line up the center notch in
the middle of the fabric to the center of
the channel centering the fabric on the
lower header. Secure the fabric around
the center notch with masking tape.
See Fig 12.
Step 2: Install the New Top Fabric
to the Windshield Header
With the old top completely removed
and the top header plate unscrewed
from the lower header, raise the bow
assembly and lock the header to the
windshield (See Fig 9).
As seen in Fig 10, drape the soft top
fabric backing side up over the hood
and the windshield and locate the front
extrusion sewn into the front header of
the Top. Locate the masking tape and
have it ready for step 3.
Fig 9 Fig 10
Fig 11
Once centered, use a heavy masking
tape on each side of the notch to
hold in place.
Center notch in fabric with the
notch in the header.
Clamp Header to Windshield
FIG 12
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Soft Top Installation:
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Step 4: Secure Top in Lower Header
Working from the center out, secure the
top in the lower header channel with
masking tape holding it in place for
installing the top plate to the lower
header. Use 5-6 pieces of tape to hold
the top in place. Note: The tape pieces
will be completely covered when the top
plate is put back on the lower header.
See Figs 13, 14 & 15.
Fig14
Fig15
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Soft Top Installation:
FIG 13 FIG 14
FIG 15
Step 5: Reassemble Lower Header
Close the upper header over the taped
down fabric sandwiching the fabric but
leaving the underside faced up on the
hood (See Fig 16). Using the screws you
removed in step one, reinstall the four
corner screws and then the 19 or 27
(depending on model year) screws along
the top of the header. See Figs 17 & 18.
Un-latch the bow assembly from the
windshield (inside vehicle) and lower
the bow assembly to the rear of the
vehicle folding the top back over with
the underside of the fabric facing down
(see Fig 19).
FIG 16 FIG 17
FIG 18
FIG 19
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Step 6: Header Corner Pockets
Slip the corner pocket sewn into the top
between the header and position the
cable anchors over the two holes with
the cable facing the outside of the
header (Fig 20 & 21).
Cable Anchor Fabric Pocket fits over Header
FIG 20 FIG 21
Installation: Note: Figs 20 & 21 bows folded back to rear of vehicle. Rear corner shown.
Step 7: Install Header Foam
Locate the Header foam packet and
attach foam over the installed cable
anchors on each side of the header.
Install the small “strip” foam on
the front of the header as shown
in Fig 22.
FIG 22
Cable Anchor Foam
Strip Foam
Step 8: Drape the Top Fabric
Drape the top fabric over the cab rein-
stalling and securing the bow assembly
above the door. The front header should
be resting on the windshield but not
attached/clamped and the top fabric
should be laid back but not attached
to the rear bows. See Fig 23
FIG 23
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Step 9: For JK 2-Door Vehicles
Securing the Cable Spring
Locate the Cable spring hanging out of
the top behind the rear seat next to the
rear vertical door surrounds. Fold back
the front header to reduce the side cable
tension. On some models the rear
bracket where the cable spring is to be
attached is exposed or under a fabric
sleeve. With the front header tension
released, attach the spring to the
bracket and using a set of pliers,
crimp the spring end closed so it cannot
be easily slipped off (see call out on Figs
26 & 27 ). For some later JK models the
bracket is encased in a plastic “tube”.
As shown in Figs 24-27, slip the cable
spring through the “tube” and attach
it to the top bracket and using a set of
pliers, crimp the spring end closed so it
cannot be easily slipped off.
Fig14
Fig15
FIG 24 FIG 25
FIG 26
Soft Top Installation:
We have enclosed new fabric covers to cover the attached spring
mechanism. These can be used on 2 door JK vehicles to cover the
spring or on later model year vehicles if the plastic"tube" is damaged
during original soft top removal.
Top Bracket
FIG 27
Cable Spring installed into Top Bracket
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Step 10: Reinstall Center Bow Screws
Flip the rear of the top forward exposing
the center Bow. Install the hook & loop
Flap that attach the center bow.
(Bow #1 over the sound bar).
See Fig 28
FIG 28
Step 12: Secure Rear Corners
With all the bows attached to the top,
and the front header folded back toward
the rear of the vehicle, gently pull down
on the rear bow while securing the rear
corners into the retainers on the vehicle.
See Figs 31 & 32
FIG 31 FIG 32
Soft Top Installation:
Step 11: Reinstall Rear Bow Screws
Reinstall the 4 screws that attach the
rear bow (Bow #2 over rear window
opening). These screws are the ones
previously removed from your original
top. On some models the straps may
have to wrap around the opposite side
of the bow. Regardless, the bow straps
should be tight. See Figs 29 & 30.
Fig14
FIG 29 FIG 30
Reinstall 4 Screws:
View of Bow over Rear Window Opening
If there are small "puckers" that form on the rear seam after the front
header is secured, we suggest unscrewing and reinstalling the rear
bow screws after step 19 with the rear window installed.
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Step 13: Secure Top Front to Windshield
With the cable spring installed, with
two people (one on each side of the
header) fold down the header to the
windshield and close the front header
latches to secure the front of the top
to the windshield. See Figs 33-35.
Please Note: With the rear corners
attached the first time you fold down
the front header it will be EXTREMELY
TIGHT. This is normal. We highly rec-
ommend that two people fold down the
header simultaneously. This will prevent
damage to the hardware system.
FIG 33 FIG 34
FIG 35
The leading edge of the soft top must be secured to prevent the loss
of the top at speed. Latches must be fully closed and free of mud
and other contamination. Do not use top if either latch is damaged.
Soft Top Installation:
Step 14: Attach Quarter Window Zippers
Attach the quarter window zippers
by starting the zipper on the quarter
window and zipping it closed 2-3
inches. Repeat this on the other side
of the vehicle. See figs 36 & 37.
FIG 36 FIG 37
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