RASOR FP861A2 Montageanleitung

PNEUMATIC

CUTTING UNIT

USE MANUAL

FP861A2 FP861A2

THE COMPANY

ACKNOWLEDGMENT

Dear Customer,

thank you for choosing a Rasor®Elettromeccanica S.r.l. product.

Rasor®has been a reference point in the field of cutting systems in the textile, clothing,

furniture, tailoring, sport, chemical, automotive, nautical and insulating material sectors for

years. Its production has been always synonymous with reliability attested by many of

satisfied customers.

Rasor®quality system supervises all the company activities in order to provide the Customer

with a service that meets its needs and expectations in terms of product quality, delivery

reliability and stock of finished products.

All the parts of the devices have been planned and produced to guarantee an optimum

performance. In order to keep the high quality level and the long reliabilty of the Rasor®

products, it is recommended to use only original spare parts and to contact the head

office for any maintenance work.

Rasor®Elettromeccanica S.r.l. was established in Milan in 1946 by Luigi Spinelli. For more

than sixty years it has been producing automatic cutting systems, cutting units for textile

applications and electric and pneumatic cutters.

Initially considered as a point of reference for cutting systems in the

textile applications, the Rasor®products are nowadays widely used in

other fields: chemical, automotive, nautical and sport sectors and in

furniture manufacturing.

Nowadays Rasor®can rely on the professional continuity of two

generations, with the experience inherited from the promoting partner,

with his passion and dedication.

The main characteristic of Rasor®is that each working phase, starting from the manufacturing

of the product up to its packing and delivery is carried out in Rasor®premises by qualified

operators who have professionaly grown up following the spirit of the company and of its

founders. This ensures the high quality which Rasor®hasalwaysconsideredasessential

since the beginning of its activity.

Following the innovative spirit mentioned above, our company is constantly focused on the

improvement of the product quality, on the study and development of new materials and

technologies.

1. GENERAL SAFETY RULES

This manual is an integral part of cutting unit FP861A2 and must be carefully

read before using it since it gives important indications with regards to its safe

installation, use and maintenance. Keep it with care.

Before using cutting unit FP861A2, read carefully the following general safety

rules.

•PACKAGING.

After taking off the packaging make sure that the cutting unit is intact. In case

of doubt do not use it and contact an authorized service centre. Do not leave

pieces of packaging (plastic bags, foam polystyrene, boxes, etc.) within the

reach of children or disabled persons since they are potential sources of danger.

• AVOID DANGEROUS ENVIRONMENTS.

• KEEP CHILDREN AWAY.

Unauthorized persons, in particular children, must be kept away from the working

area.

• KEEP THE WORKING AREA ALWAYS IN ORDER.

The workplace must always be kept in order and well lightened.

• ALWAYS USE cutting unit FP861A2 PROPERLY.

Use the cutting unit only to carry out the works they have been designed for;

do not use them improperly.

• Observe the use of the tools.

Do not cut excessively thick materials and always check blade conditions.

• AVOID ACCIDENTAL STARTINGS.

Before connecting cutting unit FP861A2, make sure that everything is installed

properly.

•CLOTHING.

Do not use large clothes or accessories that might get stuck in the moving

parts.

• GOGGLES and PROTECTIVE metal mesh GLOVES.

Always use goggles, protective metal mesh gloves recommended by Rasor®

during use and maintenance operations (according to UNI EN 388:2017

standard).

• spare parts.

During maintenance and replacement operations use only original spare parts.

Blade maintenance must be only performed by Rasor® technicians.

• INSTALLATION.

Any installation that is not in conformity with these specifications could jeopardize

your safety and cancels the warranty.

ALL RIGHTS ARE RESERVED ACCORDING TO THE

INTERNATIONAL COPYRIGHT CONVENTIONS,

The reproduction of any part of this manual, in any form, is forbidden without

the prior written authorization of Rasor®Elettromeccanica S.r.l.

The content of this guide can be modified without prior notice. Great care has

been taken in collecting and checking the documentation contained in this

manual to make it as complete and comprehensible as possible.

Nothing contained in this manual can be considered as a warranty, either

expressed or implied - including, not in a restrictive way, the suitability warranty

for any special purpose. Nothing contained in this manual can be interpreted as a

modification or confirmation of the terms of any purchase contract.

Rasor®Elettromeccanica S.r.l. machines have not been conceived to work in areas at risk of

explosions and at high risk of fire.

In case of damage or malfunction, cutting unit FP861A2 must not be used until the Customer

Care Technical Service has repaired them.

The original configuration of the cutting unit must not be changed at all.

On receiving the machine make sure the supply corresponds to what has been ordered.

In case of non-compliance immediately inform Rasor®.

Also make sure the cutting unit has not been damaged during transport.

Customer Care Technical Service

WARNING

The installer and the maintenance man must know the content of this manual. Although

the main features of the machine described in this manual are not subject to change,

Rasor®Elettromeccanica S.r.l. reserves the right to modify the components, details

and accessories it deems necessary to improve the machine or to meet manufacturing

or commercial requirements at any time and without being obliged to update this

manual immediately.

Informative letter

For any information, please contact

RASOR®ELETTROMECCANICAS.r.l.

Via V. Caldesi, 6; 20161, MILANO (MI) - ITALY

Phone: +39.02.66221231; Fax: +39.02.66221293

e-mail: info@rasor-cutter.com

web: www.rasor-cutters.com

WARNING

2. TRANSPORT AND PACKING

The cutting unit is delivered in a cardboard box which contains there are various options. The

code of the ordered product and its serial number are indicated outside the package (see

picture 1). The following accessories are contained in a bag inside the package (see picture

2):

1) HSS steel polygonal blade;

2) Butterfly key for blade nut disassembly;

3) Drift for blade disassembly;

4) Flexible pipe with ring;

5) Lubricating oil.

3. PLATE DATA

The manufacturer's identification and 2006/42/EC STANDARD conformity plate (see picture

below) is located on the front part of the cutting unit.

The plate must not be removed at all, even if the machine is resold. Always refer to

the serial number (written on the plate itself) when contacting the manufacturer.

Several safety warnings are printed on a card which is applied to the cutting unit feeding

cable; such warnings must be strictly followed by everyone dealing with the machine. The

company is not to be held responsible for damage to property or accidents to

people which might occur if the above-mentioned warnings are not observed. In

such a case, the operator is the only person responsible.

Serial number

Year of production

Model

Motor

data

FP861A2

900

H__________

READ THE

INSTRUCT ION

MANUAL

DO NOT

REMOVE

THE

SAFETY

DEVICES

SHEARING

RISK

USE

METAL

GLOVES

USE

GOGGLES

4. PRODUCT DESCRIPTION

The fixture described in this manual is a pneumatic cutting unit model FP861A2 which can

be assembled on automatic machines (e.g. spreaders, computerized cutting, etc...) by means

of a proper bracket. Thanks to a reference pin on the front part and of an effective cutting

system with polygonal blade, this cutting unit can be used for many applications: in particular,

this cutting unit has been designed to cut hard materials such as moquette, polymeric

materials, fiber glass, insulating materials and leather (even rawhide).

One special feature of cutting FP861A2 is its ability to sharpen the blade in each moment

without disassembling it by means of a grinding wheel mounted on the cutting unit head.

After carrying out this operation, it is possible to start cutting again. The pneumatic cutting

unit is provided with a threaded connection to the majority of the air pipes. The turbine,

perfectly balanced, with a high number of revolutions and totally free of maintenance,

reduces the vibrations and the noise to the minimum. The cutting unit can be used to cut

damp or wet materials and therefore particularly recommended in tannery, dyeworks, etc...

The use of compressed air as source of energy allows working continuously without problems

of heating or motor overload. The mechanical parts are made up of steel, high resistant

bronze and aluminium and require a lubrication after many working hours.

10 6

11/4" gas connection for the air

connector 8Aluminium base covered with Teflon®

2Silencer9Referencedrift

3 Pneumatic motor 10 Front guard

4 Fixing flange 11 Greaser

5 Rear guard 12 Spring locking the thread

6 Polygonal blade 13 Sharpening push botton

7 Hard metal counterblade 14 Motor support

Device components

7. FIELD OF APPLICATION

The maximum acoustic pressure level emitted by cutting unit FP861A2 is about 72 dB (A).

Noise tests have been carried out in compliance with Standard UNI EN ISO 15744:2008. The

device noise levels, measured at different distances (without any sound wave filtering system),

vary in the extent of few db (A). The noise level has beeen detected with the silencer

supplied with the fixture assembled on the exhaust. The silencer must never be removed.

NOTE

It is advisable for cutting unit FP861A2 owners to verify the compliance with the standard

concerning safety of workers: refer to the Local Law.

Cutting unit FP861A2 has been designed, manufactured and assembled to cut textile or

technical fabrics, with the exception of metal, plastic or wood, by means of rotary blades.

This equipment must not work:

- in areas prone to explosions;

- in presence of fine dust or corrosive gases;

- to cut plastic, metal and wooden materials.

It is forbidden to use cutting unit FP861A2 for purposes

different from the above-mentioned ones.

5. TECHNICAL FEATURES

The technical data are only indicative and they can be changed without notice.

6. NOISE LEVEL

86 mm with hard-metal counterblade

900 rev/min

about 25 mm

400 W (by nominal working pressure)*

9 litres/sec.

1350 g

3050 g

LUX 200

1,36 m/s2(ISO 8662)**

0~55°C

10 ~ 95% without condensate

* The data refer to a suggested working pressure of 6 bar (ISO 2787: 1984)

** Rasor recommends using dry air lubricated with special Rasor VG 5 pneumatic oil

Humidity

Weight with package

Minimum luminosity for working

operations

Vibrations at the start up

Temperature

Cutting working depth

Power

Weight

Cutting unit FP861A2 features

Blade speed

Air consumption

Blade diameter 5 side blade Ø 86 mm in HSS steel

8 side blade Ø 86 mm in HSS steel

5 side blade Ø 86 mm, in H.S.S. steel

covered with Teflon®

8 side blade Ø 86 mm in HSS steel

covered with T.I.N.

8 side blade Ø 86 mm, in H.S.S. steel

covered with Teflon®

8 side blade Ø 86 mm in integral hard

metal

86THSSTF

86TMD

86THSSTN

Features of the available blades

86PHSS

86THSS

86PHSSTF

9. RESIDUAL RISKS

Even though the cutting unit is safe, operators must pay attention to preserve their and

other people’s safety.

Thecuttingbladecanworkevenwhentheprotectivedeviceisdisassembled.

8. USE WARNINGS

We recommend following the indications below in order to always work in safety conditions.

All the operations must be carried out complying strictly with the safety rules of the

country where the fixture is sold.

It is STRICTLY FORBIDDEN to smoke during the installation or adjustment operations of

the cutting unit.

The Customer undertakes to comply with and make his staff observe all the rules and

regulations in force concerning safety, prevention of accidents and health in the work

place. Therefore, the Customer assumes the responsibility to strictly follow all the rules and

regulations in force, as well as the special provisions in force in sport and public installations

the Customer declares to know after receiving all the relative necessary information.

The cutting unit works also without their safety protective device. This protective

device must NEVER be removed.

Always check the resistance of the material to be cut and the kind of blade which is being

used.

The Customer shall equip his own personnel with all the individual safety protections for

the execution of the works, as well as with the ones which might be prescribed by the

Manufacturer due to specific danger conditions of the plant or of the area where the

personnel must work.

Do not carry out any adjustment while the blade is working.

Always pay attention to the position of the air pipe to prevent it from being cut or

damaged by the blade.

It is possible to assemble cutting unit FP861A2 on machines O.E.M. only if their original

structure is not modified. Otherwise, the intervention must be certified by Rasor®.

10. INSTALLATION AND USE

To install and use the cutting unit do as follows:

1) Fix the cutting unit to the machine by means of a flat or

angle bracket to mount on the upper part of the motor

support of the unit.

NOTE

The cutting unit can be installed in any position or angle: vertical,

uside down, lateral. The aluminium base does not have to touch

the machine table.

2) Lay down the material to be cut;

3) Connect the air hose to quick connection “A” (not supplied)

(see picture 3);

4) Set the pressure gauge (option) to 6 bar;

5) Put the material on the cutting base (see picture

4);

6) Adjust the moving front protection according to the

thickness of the material to cut;

7) Enable the air remotely and carry out the cutting

operation.

NOTE

It is possible to use cutting unit FP861A2 both keeping it

fixed and making the material slide and viceversa. It is

important to keep the material to cut as stretched as

possible to prevent it from curling.

NOTE

Cutting unit FP861A2 is provided with a simple anchorage

flange, by means of which it can be fastened on fixed or

automated brackets (see picture 5).

WARNING

Do not use the two bolts which connect the motor

to the cutting part to fix cutting unit FP861A2,

otherwise the motor shaft could break. In this case

the warranty will be void.

11. AIR PRESSURE GAUGE (OPTION)

The cutting unit must be necessarily fed with lubricated

air with a pressure of 4-6 bar.

Rasor®offers, as option, a reduction unit filter with a

pressure gauge already calibrated with the quantity of

oil to be delivered as option.

The unit shown also in picture 6 is made up of:

1 - pressure reducer;

2 - valve to drain the condensate;

3 - drip-feed oiler unit;

4- oiltank;

5 - pressure gauge;

6- condensate tank;

7 - pipe fitting to connect the quick connection to

the network;

8 - pipe fitting to connect the quick connection to the scissor.

For the use and maintenance read the instruction sheet supplied with the filter.

12. BLADE SHARPENING

After using the cutting unit for some hours without

interruption, or if its cutting capacity is reduced, it is

necessary to sharpen the blade.

To carry out this operation, start the blade and press

sharpener “2” on the blade itself (by means of push

button “1”, as shown in picture 7) for 3-4 seconds.

Repeat this operation 2-3 times.

If the sharpening operation is not effective, check

the wear of emery grinding wheel “3” (see picture

8).

If grinding wheel “3” is too worn or dirty, replace it.

13. LUBRICATION

Every 3-4 working days, it is necessary to lubricate the

gear pair. In order to carry out this operation, remove

protective plug “A” located on the head of the cutting

unit and fill it with Rasor lubricating grease. Screw plug

“A” again a few turns. Screw plug “A” a few turns every

2-3 working days (see picture 9).

Once the plug is screwed until the end, fill it again.

There must not be stains of grease or oil on the blade.

WARNING 9

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