Regulus PS 500 E+ Bedienungsanleitung

www.regulus.eu

THERMAL STORES PS E+

Installation and Operation Manual

THERMAL STORES

PS 500 E+, PS 750 E+, PS 1000 E+, PS 1100 E+ and PS 1250 E+

│2

CONTENTS

1 Description .................................................................................................................................................... 3

1.1 Models ............................................................................................................................................... 3

1.2 Tank protection .................................................................................................................................. 3

1.3 Thermal insulation ............................................................................................................................. 3

1.4 Connection points on the tank ........................................................................................................... 3

1.5 Packing............................................................................................................................................... 3

2 General Information ...................................................................................................................................... 3

3 Technical Data and Dimensions .................................................................................................................. 4

4 Operation........................................................................................................................................................ 7

5 Typical Installation Examples ...................................................................................................................... 7

6 Installation and Commissioning .................................................................................................................. 8

7 Installing Insulation on the Tank .................................................................................................................. 9

8 Maintenance................................................................................................................................................... 11

9 Disposal ......................................................................................................................................................... 11

10 Warranty ......................................................................................................................................................... 11

3 │

1 - Description

PS E+ Accumulation Tanks are intended for accumulation and subsequent distribution of thermal energy from solid-fu-

el red boilers, heat pumps, solar collectors, electric boilers etc. No heating coils can be installed into these tanks,

just an el. heating rod. Heating rods of 2-12 kW output can be installed directly into the 6/4” sleeves that are power

supplied either with 230V or 3x230V/400V. Tanks are tted with four side sleeves, one top sleeve and two sleeves for

sensor sheaths. 100mm thick insulation for these tanks is sold separately.

1.1 - Models

Five models of 473 l, 756 l, 927 l, 1038 l and 1260 l capacity.

1.2 - Tank protection

The inner surface has no nish, no anticorrosion protection, the outer surface is lacquered in gray.

1.3 - Thermal insulation

Tank insulation is available as a separate item, installed on the tank on the spot for easier handling. The insulation is

made of 100 mm thick eece and tted with a zippered outer PU leather jacket.

1.4 - Connection points on the tank

4 side sleeves, G 6/4“ F

1 top sleeve, G 6/4“ F

2 side sleeves for sensor sheaths, G 1/2“ F

1.5 - Packing

Tanks are delivered standing, each screwed to its pallet, packed in bubble wrap.

2 - General Information

This Owners Manual is an integral and important part of the product and must be handed over to the User. Read care-

fully the instructions in this Manual as they contain important information concerning safety, installation, operation and

maintenance. Keep this Manual for later reference. The appliance shall be installed by a qualied person according to

valid rules and Manufacturer‘s Instructions.

This appliance is designed to accumulate heating water and distribute it subsequently. It shall be connected to a heat-

ing system and heat sources.

Using the accumulation tank for other purposes than above described is forbidden and the manufacturer

accepts no responsibility for damage caused by improper or wrong use. The accumulation tank shall not be

used as a DHW tank!

The appliance shall be installed by a qualied person according to valid rules, otherwise the warranty becomes null

and void.

│4

3 - Technical Data and Dimensions

ØDe

ØDi

5 │

Code

Thermal Store PS 500 E+ PS 750 E+ PS 1000 E+ PS 1100 E+ PS 1250 E+

Tank code 14 754 15 212 15 851 15 215 15 992

Insulation code (accessory) 16 330 16 338 16 344 16 347 16 351

Application

Storing and subsequent distribution of heat from solid fuel boilers, heat pumps or other heat sources.

Energy Efciency (EC Regulation 812/2013)

PS 500 E+

with insulation

PS 750 E+

with insulation

PS 1000 E+

with insulation

PS 1100 E+

with insulation

PS 1250 E+

with insulation

Energy Efciency Class C - - - -

Storage volume 92 W 118 W 131 W 139 W 156 W

Storage volume 473 l 756 l 927 l 1038 l 1260 l

Technical Data

Total tank volume 473 l 756 l 927 l 1038 l 1260 l

Max. working temperature in

tank

95 °C 95 °C 95 °C 95 °C 95 °C

Max. working pressure in tank 4 bar 4 bar 4 bar 4 bar 3 bar

Material

Tank material S235JR S235JR S235JR S235JR S235JR

Dimensions, tipping height, weight

Tank diameter 600 mm 750 mm 800 mm 850 mm 950 mm

Tank diameter with insulation 800 mm 950 mm 1000 mm 1050 mm 1150 mm

Total tank height 1915 mm 1975 mm 2080 mm 2080 mm 2065 mm

Tipping height without insulation 1940 mm 2020 mm 2120 mm 2130 mm 2120 mm

Max. length/output of heating el. 680 mm / 9 kW 755 mm / 9 kW 815 mm / 12 kW 815 mm / 12 kW 955 mm / 12 kW

Empty weight 68 kg 90 kg 106 kg 124 kg 125 kg

Accessories

Insulation code 16330 code 16338 code 16344 code 16347 code 16 351

Safety valve 3 bar, 1/2" M-F, included

El. heating element models ETT-A, C, D, E, F, G, K, L

Thermal Store PS 500 E+ PS 750 E+ PS 1000 E+ PS 1100 E+ PS 1250 E+

Tipping height without insulation 1940 mm 2020 mm 2120 mm 2130 mm 2120 mm

Marking Connec-

tion

Height

[mm]

Connec-

tion

Height

[mm]

Connec-

tion

Height

[mm]

Connec-

tion

Height

[mm]

Connec-

tion

Height

[mm]

Heating system

H1 G 6/4" 1915 G 6/4" 1975 G 6/4“ 2080 G 6/4" 2080 G 6/4" 2065

H2 G 6/4" 225 G 6/4" 225 G 6/4“ 300 G 6/4" 255 G 6/4" 300

Control, safety

C1 G 1/2" 1545 G 1/2" 1575 G 1/2“ 1620 G 1/2" 1665 G 1/2“ 1620

C2 G 1/2" 505 G 1/2" 535 G 1/2“ 580 G 1/2" 535 G 1/2“ 580

Universal inlet/outlet

U1 G 6/4" 1625 G 6/4" 1655 G 6/4“ 1700 G 6/4" 1745 G 6/4“ 1700

U2 G 6/4" 975 G 6/4" 955 G 6/4“ 1050 G 6/4" 1045 G 6/4“ 1000

U3 G 6/4" 375 G 6/4" 405 G 6/4“ 450 G 6/4" 405 G 6/4“ 450

Tank dimensions [mm]

V- Tank height 1915 1975 2080 2080 2065

Ø Di - Tank diameter 600 750 800 850 950

Ø De - Diam. with insulation 800 950 1000 1050 1050

PS E+

│6

4 - Operation

In the accumulation tank heating water is heated up from several heat sources like various types of hot-water boilers,

renewable energy sources (heat pumps, solar collectors), or electric heating rods.

The accumulation tank shall be connected to a heat source through G 6/4” threaded ttings. Should the tank be co-

nnected to a solar system, this must be done via a heat exchanger because solar systems are not lled with heating

water. Individual connection points are assigned according to the circuits to be connected. There is a wide choice of

combinations, just some examples are described in the following chapter.

5 - Typical Installation Examples

Example I.

Solid fuel boiler and el. heating rod.

Example II.

Gas red boiler and hydronic replace.

GAS

BOILER

7 │

6 - Installation and Commissioning

Defects caused by improper installation, use or handling are not covered by warranty.

After the tank is installed and connected to an existing heating system, it is recommended to clean the entire heating

system using a suitable cleaning agent, e.g. MR-501/R or some other supplied by Regulus.

Anti-corrosion protective liquid should be also used, e.g. MR-501/F or F1.

6.1 - Connection to heat sources

Place the tank on the oor, as close to your heat source as possible. Mount the insulation, cf. Installing Insulation on

the Tank. Connect the heating circuits to inlets and outlets respecting the thermal stratication in the tank. Install a

drain valve at the lowest point of the tank. Install an air vent valve at the highest point of the system. Insulate all the

connecting piping.

6.2 - Connection to a solar system

The tank can is not primarily intended for use with a solar system but if needed, this can be done via a heat exchan-

ger between the solar system and the tank. In such a case, insulate well all the piping between the tank and the solar

system.

6.3 - Heating rod installation

The tank may be tted with electric heating rods up to 9 kW (12 kW) output. They can be power-supplied either direct-

ly (elements with built-in thermostat) or via a controller for the entire heating system.

All electric heating elements shall be protected by a safety thermostat.

Electric heating rods shall be installed by an authorized person only.

6.4 - Commissioning

This tank is not designed for DHW heating.

The tank shall be lled up together with the heating system, respecting valid standards and rules. In order to minimize

corrosion, special additives for heating systems should be used. The quality of heating water depends on the quality of

lling water at commissioning, on the top-up water and on the frequency of topping up. This has a strong inuence on

the lifetime of heating systems. Poor quality of heating water may cause problems like corrosion or incrustation, esp.

on heat transfer surfaces.

Fill the heating circuits with the appropriate uids and air-bleed the entire system. Check all connections for leaks and

verify the system pressure. Set the heating controller in compliance with the documentation and manufacturer’s reco-

mmendations. Check regularly proper function of all control and adjusting elements.

│8

7 - Installing Insulation on the Tank

Instructions

Product description

Fleece thermal insulation with PU leather surface.

Warning

Insulation installation shall be done in two or three persons, depending on its size. The zippered eece insulation

must not be installed at temperatures below 20°C. If this cannot be avoided, the insulation shall be pre-warmed in

another room to at least 20°C. It is impossible to install insulation of lower temperature, there is a risk of damage, esp.

to the zipper.

Do not use any tools for installation.

Keep away from open re.

How to install soft foam insulation with a PVC layer

1. Fix the tank following installation instructions.

2. Wrap the insulation around the tank carefully. Check that the insulation adheres to its body perfectly. This can be

reached by rubbing and patting the insulation by hand from its center evenly in both directions until the insulation

adheres to the tank’s surface completely and no bubbles are left.

3. Use the holes for sleeves as a rest during the insulation installation.

4. At least one person presses the insulation to the tank, pulling both ends together. The other person closes the

zipper.

5. Put on the upper insulation and cover.

6. Push on the covering plastic rosettes depending on the size of sleeves, or put on the ange plug(s) with insulation.

7. Finish the tank installation in compliance with the respective instructions and valid standards and rules.

Warranty on insulation

The insulation is covered by a 24-month warranty. This period starts the next day after the insulation is sold.

□ Warranty shall become null and void if:

○ the procedure described in the Installation Manual was not respected,

○ the product was used for other purposes than intended.

□ Warranty does not cover:

○ usual wear and tear,

○ damage caused by re, water, electricity or a natural disaster,

○ defects caused by failure to use the product in compliance with its intended purpose, by improper use and

insufcient maintenance,

○ defects caused by mechanical damage to the product,

○ defects caused by tampering or incompetent repair.

9 │

Návod na instalaci měkké izolace s koženkovým povrchem

Installation instructions for soft insulation with PU leather surface

2015

REGULUS spol. s r.o.

Do Koutů 1897/3 http://www.regulus.cz | http://www.regulus.eu

143 00 Praha 4 E-mail: obchod@regulus.cz | E-mail: sales@regulus.eu

ČESKÁ REPUBLIKA | CZECH REPUBLIC

│10

8 - Maintenance

If the tank is tted with a heating element, disconnect it from the mains rst. Clean the exterior of the tank with a soft

cloth and a mild detergent. Never use abrasive cleaners or solvents.

Check all connections for leaks.

9 - Disposal

Packing shall be disposed of in compliance with the valid rules. When the product reaches the end of its life, it shall

not be disposed of as household waste. It shall be dropped off at a Local Waste Recycling Center. Insulation shall be

recycled as plastic and the steel vessel as scrap iron.

10 - Warranty

This product is covered by warranty under the conditions listed in this Manual and in compliance with the Warranty

Certicate. A Warranty Certicate is an integral part of this accumulation tank scope of supply.

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